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EPOXY RESIN CRYSTAL CLEAR CASTING IMBEDDING 1.5 GAL KIT

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Current price:

$84

MAX CLR A/B
You are bidding on a 192-ounce kit
(1.5 GALLONS COMBINED VOLUME)
1 Gallon of MAX CLR PART A
AND
1/2-Gallon MAX CLR PART B

MAX CLR SYSTEM IS THE MOST CRYSTAL CLEAR
COLOR STABLE EPOXY SYSTEM
MAX CLR A/B is an excellent resin system application
where color stability and water clarity is crucial

In our efforts to maintain our low cost, items may be packaged in different chemical safe containers.
All containers are certified for chemical packaging and meet all DOT regulations.

COLOR CLARITY TEST SAMPLE OF BOTH RESIN AND CURING AGENT

FOR GENERAL WOOD COATINGS AND THICK CASTING APPLICATIONS PLEASE CLICL ON THE FOLLOWING LINK AND DOWNLOAD OUR BULLETIN
MAX CLR GENERAL WOOD COATINGS TECHNIQUES BULLETIN

WOOD IMPREGNATED KNIFE HANDLE WITH MAX CLR DILUTED WITH ACETONE

Wood mugs coated with MAX CLR A/B
Approved Formulation For Indirect/Direct Food Contact FDA 21 CFR 175 105

COLT PEACEMAKER GUNGRIPS CASTED WITH MAX CLR
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EPOXY RESIN CRYSTAL CLEAR HIGH PERFORMANCE 96 OZ.KIT

admin — Sun, 31 Jul 2011 09:03:12 +0000

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Current price:

$46

MAX CLR-HP A/BCLEAR LIQUID RESIN-HIGH PERFORMANCEEpoxy Resin System
You are bidding on a
96-ounce kit
3/4 gallon combined volume
½-Gallon of MAX CLR-HP PART A
AND
1-Quart MAX CLR-HP PART B

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THE MOST CRYSTAL CLEAR
AND COLOR STABLE EPOXY SYSTEM
COMMERCIALLY AVAILABLE

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FORMULATED WITH UV STABILIZERS AND ANTI-OXIDANT FOR IMPROVED UV STABILITY

100% Reactive, No Excessive Plasticizer Fillers

Excellent Adhesion To A Wide Range of Substrates

Balanced Working Time For Dry and Wet Lay-up

Excellent Gloss and Color Retention, Non-Blushing

Impregnating Resin For Fiberglass Carbon Fiber, Aramid Fibers (Kevlar, Nomex)

Excellent Impact Resistance

Excellent Balance of Strength and Durability

Excellent Water/Salt Water Resistant for Marine/Aero Applications

Excellent Chemical and Solvent Resistance

Low Shrinkage, Wide range of service temperature

Tested For Aerospace Application Under NASA Low Out Gassing Specifications of less than 1% CVCM

Can be used as an adhesive or coating for Direct and indirect Food Contact under the FDA 21 CFR 175.105
MAX CLR-HP A/B is an excellent resin system application where color stability and water clarity is crucial.

Crystal Clear Transparent Color
Excellent Color Stability
Ease of use 2:1 Mix Ratio
Higher Hardness And Durability
None Blushing Formulation
Faster Development Of Mechanical Properties
Chemical Resistant Performance
High Surface Hardness

PRODUCT DESCRIPTION

MAX CLR-HP A/B is a two-part epoxy based system specially formulated as High Performance version of the MAX CLR resin system.It offers higher mechanical performance while maintaining crystal clarity, gloss and other aesthetic qualities. MAX CLR-HP provides excellent performance at wider service temperature range, especially its retention of its mechanical hardness at elevated temperatures as well its durability when exposed to below freezing temperatures. Its none blushing performance, high gloss finish, excellent transparent clarity, color stability and ease of use make MAX CLR-HP an excellent choice as an impregnating resin for composite fabrics, protective coatings, casting resin and general fabricating applications.

MAX CLR-HP also offers high chemical resistance, structural adhesion and overall durability suitable for many protective coatings applications.

MAX CLR-HP A/B performs well at room temperature use and can withstand cyclic exposure to temperatures form -40°C to 112°C with minimal loss of mechanical performance.
MAX CLR-HP A/B can be as as an adhesive for bonding at variety of substrates such as composite materials, concrete and ceramic products, plastics, wood, glass, steel, aluminum and most soft metals.

Upon Cure, MAX CLR-HP A/B resists extreme and repeated thermal shocks making it well suited for bonding substrates with dissimilar expansion coefficients.
MAX CLR-HP A/B is 100% solids and does not contain Ozone Depleting Chemicals (ODC), non-reactive plasticizers or solvent fillers.

A POST CURE AT 120°F TO 150°F FOR 2 HOURS AFTER IT HAS CURED TO THE TOUCH WILL INSURE FULL CURE.
USE AN INFRARED HEAT LAMP FOR LARGER PARTS.

COLD TEMPERATURE NOTICE
DURING THE COLDER SEASONS THE RESIN AND CURING AGENT SHOULD BE WARMED TO AT LEAST 75°F to 80°F (21°C to 27°C) PRIOR TO USE TO REDUCE ITS VICOSITY,
REDUCE AIR BUBBLE ENTRAPMENT, MAINTAIN ITS WORKING TIME AND INSURE PROPER CURE. IN SOME CASES THE RESIN OR PART A MAY APPEAR TO BE
CLOUDY OR SOLIDIFIED, WHICH IS AN INDICATION OF RESIN CRYSTALLIZATION.

HEAT PROCESSED PARTIALLY CRYSTALIZED CRYSTALLIZED
DO NOT USE UNLESS PROCESSED

THE COLD TEMPERATURE EXPOSURE CAN OCCUR DURING TRANSPORT OR DELIVERY OF THE KIT WERE THE PACKAGE CAN BE EXPOSED TO TEMPERATURES BELOW 50°F AND INITIATE THE RESIN TO CRYSTALIZE OR DEVELOP SEED CRYSTALS. ONCE A SEED CRYSTAL DEVLOPS, CRYSTALLIZATION CAN STILL OCCUR EVEN IF STORED AT THE PROPER
STORAGE TEMPERATURE. DO NOT THROW AWAY OR USE THE RESIN UNTIL IT HAS BEEN MELTED BACK TO A FREE-FLOWING LIQUID PHASE BY GENTLE HEATING 120°F TO 150°F.

THE HIGH PURITY EPOXY COMPONENT AND THE ABSENCE OF ANY ACCELERATORS AND OTHER NON-REACTIVE IMPURITIES IN ITS FORMULATION ARE SOME OF THE MANY KEY FACTORS THAT CONTROLS ITS HIGH PERFORMANCE PROPERTIES.
THE COLD TEMPERATURE WILL ALSO MAKE THE RESIN MUCH THICKER THAN THE STATED VISCOSITY AND WORKING TIME VALUES AS STATED ON THE PHYSICAL TABLES CHART. THIS WILL REDUCE THE POLYMER’S REACTION RATE AND EXTEND ITS CURE TIME. THIS CAN RECTIFIED BY PRE-WARMING BOTH COMPONENT AND USING THE MIXED RESIN IN A CONTROLLED TEMPERATURE ENVIRONMENT NO COOLER THAN 70°F .

COMMON AND NOTCIABLE THE EFFECTS OF
COLD TEMPERATURE EXPOSURE

HIGHER OR THICKER VISCOSITY
LESS ACCURACY IN VOLUMETRIC MEASUREMENT DUE TO ITS THICKER CONSISTENCY
CRYSTALAZIED OR SOLIDIFIED RESIN COMPONENT THAT WILL APPEAR AS A WHITE WAX-LIKE CONSISTENCY
MORE BUBBLE ENTRAPMENT DURING MIXING
SLOWER REACTIVITY
LONGER CURE TIMES
LOWER CURED PERFORMANCE DUE TO NONE FULL CURE POLYMERIZATION

PROCESSING EPOXY RESINS
TO COUNTER ACT THE AFFECTS OF THE COLD TEMPERATURE EXPOSURE, WARM THE RESIN GENTLY BY PLACING IT IN A PLASTIC BAG AND
IMMERSE IT IN HOT WATER OR A WARM ROOM AND ALLOW IT TO ACCLIMATE UNTIL IT IS A VERY CLEAR AND LIQUID IN CONSITENCY
ALLOW THE RESIN TO COOL 75°F TO 80°F MAXIMUM BEFORE ADDING THE CURING AGENT.

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TO MELT THE CRYSTALLIZED RESIN FASTER HIGHER PROCESSING TEMPERATURE CAN BE UTILIZED BY PLACING IT IN A PLASTIC BAG OR MAKE SURE THAT THE LID IS
SECURE TO PREVENT WATER FROM ENTERING THE CONTAINER AND IMMERSE IT IN HOT WATER , 140°F TO 180°F UNTIL ALL TRACES OF THE CRYSTALLIZED RESIN IS ONCE AGAIN A CLEAR LIQUID. THE CONTAINER CAN WITHSAND 212°F (BOILING POINT OF WATER); THE RESIN SHOULD REVERT BACK INTO A LIQUID IN LESS THAN 20 MINUTES.
ALLOW THE RESIN TO COOL BELOW 80°F BEFORE ADDING THE CURING AGENT.

A POLYMER RESIN’S PHYSICAL PROPERTY SUCH AS ITS VISCOSITY AND CURE RATE ARE HIGHLY AFFECTED BY TEMPERATURE.

CAUTION
ALTHOUGH THE POLYMERZATION HAS SLOWED DUE TO THE COLDER AMBIENT CONDITIONS MIXING THE RESIN AND CURING AGENT ABOVE 80°F AS IT WILL CAUSE RAPID POLYMERIZATION AND HIGH EXOTHERMIC HEAT BUILD-UP THAT CAN EXCEED 300°F EXOTHERMIC HEAT WHEN KEPT IN MASS.
DO NOT HEAT AND MIX THE RESIN OR CURING AGENT BEYOND 90°F AS IT MAY CAUSE RAPID AND UNCONTROLABLE REACTION.

THE BEST WORKING CONDITION IS TO PREWARM THE RESIN AND CURING AGENT TO 70°F TO 75°F PRIOR TO MIXING AND
ALLOW IT TO CURE AT AN AMBIENT TEMPERATURE NO LOWER THAN 65°F FOR AT LEAST 24 HOURS.

USE THESE THEORETICAL FACTORS THAT RELATES TO ANY UNDILUTED EPOXY RESIN AS A GUIDE:

1 GALLON = 231 CUBIC INCHES

1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET
1 MIL OR 0.001 INCH CURED COATING THICKNESS

1 GALLON OF RESIN IS 128 OUNCES

1 GALLON OF MIXED EPOXY RESIN IS 9.23 POUNDS

1 GALLON OF RESIN IS 3.7854 LITERS

MAX CLR RESIN SYSTEM
IS OUR LINE OF CRYSTAL CLEAR AND IMPROVED COLOR STABILTY EPOXY RESIN SYSTEM.
ITS PRIMARY PERFORMANCE IS TO PROVIDE CRYSTAL CLARITY
(REFRACTIVE INDES OF 1.57 TO 1.60)
For Fabricating Color Stable PartsMAX CLR COMES IN SEVERAL OTHER VERSIONS AND KIT SIZES
THE MAX CLR SERIES OF EPOXY RESIN
IS PRIMARILY FORMULATED FOR
CRYSTAL COLOR CLARITY
COLOR STABILITY THAT EXHIBITS LEAST DARKENING OR YELLOWING OVER TIME**
VERY HIGH GLOSS AND SURFACE DURABILITY
IMPACT RESISTANCE
EASE OF USE 2:1 MIX RATIO BY WEIGHT OR VOLUME
EXCELLENT ADHESION TO NUMEROUS SUBSTRATES
FDA COMPLIANT COATING FOR DIRECT AND INDIRECT FOOD CONTACT

LOW VISCOSITY VERSION EXTENDED POT LIFE AND IMPROVED FLEXIBILITY
MAX CLR LOW VISCOSITY 24 OUNCE KIT

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MAX CLR LOW VISCOSITY 96 OUNCE KIT

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MAX CLR LOW VISCOSITY 1.5 GALLON KIT

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MAX CLR LOW VISCOSITY 7.5 GALLON KIT

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30% FASTER SETTING VERSION
MAX CLR FAST SETTING 24 OUNCE KIT

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MAX CLR FAST SETTING 1.5 GALLON KIT

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HIGH PERFORMANCE VERSION WITH HIGHER HEAT RESISTANCE,TOUGHNESS AND SURFACE HARDNESS
MAX CLR-HP HIGH PERFORMANCE 24 OUNCE KIT

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MAX CLR-HP HP HIGH PERFORMANCE 96 OUNCE KIT

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MAX CLR-HP HP HIGH PERFORMANCE 1.5 GALLON KIT

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MAX CLR-HP HP HIGH PERFORMANCE 7.5 GALLON KIT

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IMPROVED DEGASSING AND SURFACE QUALITY
MAX CLR TC FOR TOP COAT USE ONLY 96 OUNCE KIT

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** AN ALIPHATIC BASED TOP COAT REQUIRED FOR OUTDOOR AND DIRECT SUNLIGHT APPLICATION
MAX SEAL NONE YELLOWING ALIPHATIC POLYURETHANE TOP COAT
MAX SEAL 1 QUART

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MAX SEAL 1 GALLON

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AVAILABLE KIT SIZES

MAX CLR-HPIs an excellent resin system applications where color stability and water clarity is crucial
Scientific Specimen PreservationMolding ResinKayak, Canoe Stitch and TapeSurfboard Fiberglass Laminating ResinCraft Decoupage ResinHigh Gloss Bar Counter Top CoatingPlaque CoatingsClear CastingsChemical Resistant Coatings

CONSTRUCTED WITH MAX CLR-HP AND 7781 FIBERGLASS
PICTURE COMPLIMENTS OF MR. JEFF M.

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MAX CLR-HP APPLIED AS A PROTECTIVE GLOSS COATING

MAX GPE WHITE GEL COAT

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WITH MAX CLR-HP AS A CLEAR TOP COAT
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PHYSICAL PROPERTIES
AND
MECHANICAL PROPERTIES

Density

1.10 G/CC

Form and Color

Clear Liquid

Viscosity

2,800 – 3,200 cPs @ 25ºC Mixed

Mix Ratio

50 Parts “B” to 100 Parts “A” By Weight

Working Time

45 – 50 Minutes @ 25ºC
(100 Gram Mass)

Peak Exotherm

70ºC (100 Gram Mass)

Thin Film Set Time

4 to 6 Hours

Handle Time

8 Hours

Cure Time

2 to 7 days @ 25ºC or 8 hours at room temperature plus 1 hours at 100ºC

Hardness

80 ± 5 Shore D,

Tee-Peel Strength

5.7 Lbs. per inch Width

Tensile Shear Strength

2,935 psi @ 25ºC

1,970 psi @ -40ºC

1250 psi @ 100ºC

Elongation

3.0% @ 25ºC

Flexural Strength

13,000 psi

Flexural Modulus

344,000 psi

Heat Deflection Temp.

110ºC

CHEMICAL RESISTANCE PERFORMANCE
FULL IMMERSION at 30°C
MEASURED PERCENT CHANGE IN WEIGHT

REAGENT

3 days

28 days

Deionized Water

0.49

1.50

Sea Water

0.11

0.98

Methanol

7.93

-2.41

Ethanol

3.98

10.28

Toluene

0.40

2.86

Xylene

0.04

0.05

Butyl Cellosolve

16.63

5.31

MEK

Destroyed

10% Lactic Acid

1.81

5.42

10% Acetic Acid

0.11

0.45

70% Sulfuric Acid

0.08

0.14

50% Sodium Hydroxide

10% Sodium Hypochlorite

0.51

1.36

SPECIMEN CURE CYCLE 7 days @ 25ºC plus 1 hours at 100ºC
1 CUBIC INCH SPECIMEN SIZE

COVERAGE AND YIELD PER GALLON FOR COATINGS APPLICATION
USE THESE THEORETICAL FACTORS TO DETERMINE COVERAGE TO UNFILLED EPOXY RESIN
AS A GUIDE FOR RESIN USEAGE. PLEASE NOTE THAT THIS IS A 1.5-GALLON KIT AND
THESE NUMBERS ARE BASED ON THEORETICAL PHYSICAL DATA.
IT IS ALSO IMPORTANT TO CONSIDER THE TYPE OF SUBSTRATE TO BE COATED I
N REGARDS TO ITS SURFACE ROUGHNESS AND POROSITY OR ABSORBANCY,

TO DETERMINE COVERAGE ON A FLAT SMOOTH SURFACE,
DETERMINE THE LENGHT X WIDTH X THICKNESS IN INCHES
TO OBTAIN THE CUBIC VOLUME INCH OF THE MIXED RESIN NEEDED.

USE THE FOLLOWING EQUATION:
1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET
PER 1 MIL OR 0.001 INCH CURED COATING THICKNESS
ON A SMOOTH AND NONE ABSORBENT SUBSTRATE
(A PANE OF GLASS FOR EXAMPLE)

(LENGTH X WIDTH X COATING THICKNESS)/ 231 CUBIC INCHES PER GALLON = CUBIC INCHES OF COATING NEED

50 INCHES X 36 INCHES X 0.010 (10 MILS) = 18 CUBIC INCHES
18/231= .0779 GALLON OF MIXED RESIN

USE THESE FACTORS TO CONVERT GALLON NEEDED INTO VOLUMETRIC OR WEIGTH
MEASUREMENTS USE THE FOLLOWING FACTORS BY THE GALLON NEEDED:
FOR EXAMPLE:

231 X .0779 = 17.99 CUBIC INCHES
OR
4195 GRAMS X .0779 = 326.79 GRAMS

FLUID GALLON VOLUME CONVERSION

1 GALLON = 231 CUBIC INCHES
1 GALLON = 128 OUNCES
1 GALLON = 3.7854 LITERS
1 GALLON = 4 QUARTS
1 GALLON = 16 CUPS

FLUID GALLON MASS CONVENTIONS

1 GALLON OF MIXED UNFILLED EPOXY RESIN = 9.23 POUNDS
1 GALLON OF MIXED UNFILLED EPOXY RESIN = 4195 GRAMS

FOR FIBERGLASS OR COMPOSITE FABRIC IMPREGNATING

Don’t how much resin to use to go with the fiberglass?

A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high performance structural application.

Place the entire precut fiberglass to be used on a scale to determine the weight ratio between the resin and fabric composition.

Typical fabric weights regardless of weave pattern
1 yard of 8 OSY fabric at 38 inches wide weighs 224 grams
1 yard of 10 OSY fabric at 38 inches wide weighs 280 grams

Ounces per square yard or OSY is also know as aerial weight which is the most common unit of measurement for composite fabrics.If a scale is available, measuring by weight will insure accurate composite fabrication and repeatability, rather than using OSY data.To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation:
(Total Weight of Fabric divided by 60%)X( 40%)= weight of mixed resin needed
fw = fabric weight
rc = target resin content
rn= resin needed
(fw/60%)x(40%)= rn

FOR EXAMPLE
1 SQUARE YARD OF 8-OSY FIBERGLASS FABRIC WEIGHS 224 GRAMS

(224 grams of dry fiberglass / 60%) X 40% = 149.33 grams of resin needed

So for every square yard of 8-ounce fabric,
It will need 149.33 fluid ounces of mixed resin.

Computing for resin and curing agent requirements based on
149.33 grams of resin needed

MIX RATIO OF RESIN SYSTEM IS 2:1 OR
50PHR (per hundred resin)

2 = 66.67% (2/3)
+
1= 33.33%(1/3)
=
(2+1)=3 or (66.67%+33.33%)=100% or (2/3+1/3)= 3/3

149.33 x 66.67%= 99.56 grams of Part A RESIN
149.33 x 33.33%= 49.77 grams of Part B Curing Agent

99.56 + 49.77 = 149.33 A/B MIXTURE

USE THESE THEORETICAL FACTORS THAT RELATES TO ANY UNDILUTED EPOXY RESIN AS A GUIDEOTHER FABRICATING TECHNIQUES TO YIELD A HIGH QUALITY SURFACE COATING.THESE TECHNIQUES CAN BE USED ON ANY OF THE MAY EPOXY RESIN SYSTEM

1 GALLON = 231 CUBIC INCHES

1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET
1 MIL OR 0.001 INCH CURED COATING THICKNESS

1 GALLON OF RESIN IS 128 OUNCES

1 GALLON OF MIXED EPOXY RESIN IS 9.23 POUNDS

1 GALLON OF RESIN IS 3.7854 LITERS

WHICH EPOXY IS BEST FOR YOUR APPLICATION?
Epoxy based polymers are one of the most versatile thermoset resins that can be modified into a multitude of applications and fit very specific task as demanded by the application. It offers ease of use and generally safer to handle over other types of thermoset resins which makes it the choice material for many high performance composites.
New ideas demand new technology in material science and the skill to compose its constituent into a synergistic composite.
MECHANICAL PERFORMANCE TEST

What is impact testing?

Impact testing is one of the most revealing test methods that demonstrate a material’s ability to resist and withstand a high-rate of pressure loading, its behavior during and after the impact can define its maximum mechanical property and conditional limits upon its destruction.

Why is Impact Testing Important?
The impact resistance of an object provides the ultimate measure of its resistance to its definitive destruction. Governed by the many laws and dynamics of physics, a skilled chemist or materials engineer can determine the design equilibrium and ultimate performance by careful analysis of the material’s disassociation and the manner of its destruction.
With this knowledge, other aspects of mechanical performance can be accurately derived and through skilful engineering one can determine:

The impact energies the part can be expected to see in its lifetime,
The type of impact that will deliver that energy, and then
Select a material that will resist such assaults over the projected life span.

Adobe Flash Player must be installed in your computer to view the demonstration video
Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player

PROPER MIXING OF EPOXY RESINS

DURING COLDER SEASON, THE EPOXY RESIN AND CURING AGENT WILL BE THICKER OR HIGHER IN VISCOSITY. TEMPER BOTH COMPONENTS TO AT LEAST 23°C TO 25°C BEFORE MIXING. A GOOD METHOD IS TO PLACE THE BOTTLES IN A WARM ROOM FOR 24 HOURS OR PLACE BOTH COMPONENTS IN A PLASTIC BAG AND SEAL TIGHTLY AND THEN PLACE IN HOT WATER BATH FOR ABOUT 2 TO 4 HOURS. REMOVE FORM THE WATER BATH AND INSURE THAT THE COMPONENTS ARE BELOW 80°F BEFORE MIXING TOGETHER. THIS WILL LOWER THE VISCOSITY TO THE CONSISTENCY AS SHOWN ON THE VIDEO DEMONSTRATION.
PLEASE VIEW THE FOLLOWING VIDEO FOR THE PROPER MIXING OF EPOXY RESIN. IT DEMONSTRATES THE PROPER TECHNIQUE OF MIXING ANY TYPE OF EPOXY RESIN REGARDLESS OF MIX RATIO OR FORMULATION.
THE SLIDES SHOW DEMONSTRATES ONE OF THE MOST COMMON CAUSE OF TACKY AND UNCURED SPOTS PROBLEMS WHICH CAN BE DIRECTLY CORRELATED TO THE QUALITY AND MIX TECHNIQUE.
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PLEASE DOWNLOAD OUR MAX CLR COATING TECHNIQUES BULLETIN FOR FREE INSTRUCTIONS AND TIPS TO USE THIS SYSTEM FOR COATINGS APPLICATIONS
Macromedia Adobe Flash Player must be installed in your computer to view the demonstration video.
Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player

ANOTHER DEMONSTRATION OF REMOVING SURFACE AIR BUBBLES USING THE ACETONE SPRAY TECHNIQUE

IMPROVING SURFACE GLOSS, LUSTER AND OVERALL SURFACE DURABILITY

PLEASE VIEW THE FOLLOWING VIDEO DEMONSTRATION REGARDING BATCH SIZE MIXING.
THE RESIN USED WAS AN EXPERIMENTAL FORMULATION.
THE FOLLOWING VIDOE DEMONSTRATES HOW THERMO-SET RESINS CAN REACT WHEN MIXED IN LARGE MASS AND ALLOWED TO REACT IN A CONFINED CONTAINER.

To Use MAX CLR-HP A/B As A Coating

Prepare the surface to be coated or sealed by degreasing and removing any surface contaminants.
If coating a wood substrate as a base, preseal the wood with MAX CLR HP thinned down with 10% to 20% acetone or MEK by volume. This will create a low viscosity penetrating sealant to lock in any grain rasing. Allow to cure overnight.

Upon cure, lightly sand the surface to remove any raised wood grain, sand off just enough to remove any gloss and then clean with a tack rag.
Repeat if necessary until a smooth surface is achieved. If imbedding pictures or other items unto the tabletop, plaques or a decoupage projects, secure the items using the MAX CLR-HP as an adhesive and allow to set-up before coating.
Pour the mixed MAX CLR HP into another container and mix for another minute (this insures that no tacky spots caused by unmixed material will be applied) and pour or brush or foam roller (use foam roller for a lint free application) coat apply unto the substrate to be sealed.

Allow the coating to flow out evenly and protect the surface from airborne dust and debris until it has set-up. If a thicker coating is desired, allow to set-up for at least 6 hours before applying subsequent coats.To remove stubborn surface bubbles, pass a flame from a propane torch over the surface very, very quickly and the air bubbles will pop. Allow the completed coating to cure for at least 24 hours before handling.
Optional step for a super high gloss finish
Upon full cure of the coating, lightly wet sand the surface using a 1800 grit then an a 2000 grit or finer polishing or rubbing compound and apply durable car polish.

To Use MAX CLR-HP A/B As A Casting Resin

Clean the mold and apply a good quality release agent such as wax mold release or PVA mold release.
Slowly pour the mixed MAX CLR HP into the on corner of mold cavity and allow the resin to fill the cavity allowing the entrapped air bubbles to rise to the surface.
Remove any surface air bubbles using the torch technique described above.
Allow to cure at room temperature for 24 to 36 hours.

To use MAX CLR-HP A/B As An Electrical Potting Compound

Place the circuit board in the casing or cavity and secure all wiring leads to its desired position.
Pour the mixed MAX CLR-HP into one corner of the cavity and fill to the desired level. By pouring or filling the resin from corner of the electronic casing any air voids is pushed away and reduce the possibility of “high-pots” that is caused by voids in the potting compound.
Cure at room temperature for at least 24 hours before putting in service.

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MAX CLR-HP Polishing Procedure
MAX CLR-HP cures to a hard finish that can be cut or ground to shaped and polished to high gloss finish.
For table top coating this process will increase scratch resistance and surface luster
Allow to fully cure for 48 hours before grinding

Cut or grind to shape

Sand 400 grit wet dry

Wet sand with 1600-grit sand paper

Polish with abrasive free wax or polish.
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Thick Casting Applications
Mix and pour about 200 grams of Part A resin to 100 grams Curing agent per stage casting until the desired thickness is achieved. Allow 90 minutes in between staged casting or until the prior pour has cooled before pouring the next volume. No sanding is needed in between cast and allow to cure for at least 36 hours before demolding.

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MAX CLR or MAX CLR-HP

EXCELLENT FOR TABLETOP BARTOPS AND PLAQUE COATINGS

Through several years of doing business in the ebay forum, I have had the pleasure of meeting hundreds of very talented people and got soon enough was quite involved with their project. My collaboration with Mr. Rod Ham was one that reminded me of the rewards of sharing and lending my capacity for creating polymer products and experience in its use with his adept craftsmanship in wood working. With his kind permission, I am posting a copy of our correspondence which details exchange of ideas and procedure changes in which in the end, yielded this amazing art piece.

I hope this document finds it way to other artisans and alike that would find value in its content.
GENERAL WOOD COATINGS AND TABLETOP AND COUNTERTOP COATINGS BULLETIN
Gerald Lapuz
PolymerProducts

Click the following link to download the bulletin
Polishing Procedure
MAX CLR can be cut or ground to shaped and polished to high gloss finish.
This process will also increase scratch resistance and surface luster
Allow to fully cure for 48 hours before grinding

Cut or grind to shape

Sand 400 grit wet dry

Wet sand with 1600-grit sand paper

Polish with abrasive free wax or polish.
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FOR IMBEDDING OR LARGE CASTING APPLICATIONS
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COLOR TINTING MAX CLR-HP
CREATE POLYMER COMPATIBLE DYES WITH ABSOLUTE COLOR TRANSPARENCY
USE MAX CTE WITH ANY OF THE MAX CLR EPOXY SYSTEM TO MAKE COLOR TRANSPARENT CASTINGS
MAX CTE
Color Tint Extractor
MAX CLR-HP with MAX CTE to create transparent colored castings.
Please check out the following link for more details

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Extract Any Color Using MAX CTE from Rit® Powder Dye
100% Soluble in Epoxy Resin
Make True Transparent Colored Epoxy Resin
Easy to Use Just Mix, Filter And Add To Any Of Our MAX Epoxy Resin
Adjust Color Saturation
Low Cost Alternative To Pigment Dispersion
Low Toxicity, No Solvents, None Flammable
Color Stable
Wide Selection Of Colors
MAX CLR-HP
FOR COMPOSITE FABRICATION
APPLICATIONS
Don’t how much resin to buy to go with the fiberglass?
A good rule of thumb is to calculate 65% fiberglass to 35% resin by weight. Use 60% to 40% as a safe factor. For example:
1 yard of 8 ounce fabric at 38 inches wide weighs 224 grams
1 yard of 10 ounce fabric at 38 inches wide weighs 280 grams
(224/60%) X 40% = 149.3 grams of resin needed

1 gallon of resin = 4239 grams (1.12 g/cc)

1 gallon is 128 fluid ounce

1 fluid ounce of resin = 33.17 grams

So for every square yard of 8 ounce fabric, you will need 4.50 fluid ounces of mixed resin

VIEW OUR NEWEST ADDITION TO OUR FREE INSTRUCTIONAL VIDEO

This video demonstrates the best technique of fabricating fiberglass laminate using a wet lay-up process.
Adobe Flash Player must be installed in your computer to view the demonstration video.
Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player

CARBON FIBER FLAT PANEL PRODUCTION
CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW

FIBERGLASSING WOOD
FOR REINFORCEMENT

Composite Fabricating Basics

By resolute definition, a fabricated COMPOSITE material is an engineered collection of two or more ingredients or products intentionally combined to form a new homogenous material that is defined by its performance that should uniquely greater than the sum of its individual parts.
This method is also defined as SYNERGISTIC COMPOSITION.

COMPOSITE MATERIAL COMPOSITION
REINFORCING FABRIC IMPREGNATING RESIN
PLUS

ENGINEERED PROCESS

EQUALS

STRUCTURAL STRENGTH COMPOSITE LAMINATE

With respect to the raw materials selection( fabric and resin), the fabricating process and the intended composite properties, these 3 aspects must be carefully considered and in the engineering phase of the composite.
The following are some of the basic steps and guidelines for consideration.

Step One: Choose the best fabric to use for the application

COMMON TYPES OF FABRIC WEAVES
AND TYPICAL SELECTION RECOMMENDATION

PLAIN WEAVE 8 HARNESS SATIN WEAVE 4 HARNESS SATIN WEAVE 2×2 TWILL WEAVE

Plain weaveIn this most simple weave pattern, warp and fill yarns are interlaced over and under each other in alternating fashion.
The plain weave provides good stability, porosity and the least yarn slippage for a given yarn count.

Mock LenoThe mock leno weave is used where relatively low numbers of yarns are involved.
The leno weave locks the yarns in place by crossing two or more warp threads over each other and interlacing with one or more filling threads.

Four Harness Satin (Crowfoot)The four harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics.
In this weave pattern there is a three by one interfacing where a filling yarn floats over three warp yarns and under one.

Eight Harness SatinThe eight harness satin is similar to the four harness satin except that one filling yarn floats over seven warp yarns and under one.
This is a very pliable weave and is used for forming over curved surfaces.

Twill weaveThe twill weave style is more pliable than the plain weave and drapes with less resistance while maintaining more fabric stability than a four or eight harness satin weave. The weave pattern is characterized by a diagonal rib created by one warp yarn floating over at least two filling yarns.

Weave style selection
for contoured parts fabrication

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Satin Weave Style
This style fabric is one of the easiest fabrics to use and it is ideal for laying up cowls, fuselages, ducts and other contoured surfaces with minimal distortions. The fabric is more pliable and can comply with complex contours and spherical shapes. Because of the finer weave it, several layers of the satin weave fabric is typically used as the surface ply or the fascia in conjunction with heavier and courser weaves.
This technique helps reduce fabric weave print through and requires less gel coat and creates a smoother surface.

Mock LenoThe mock leno weave is used where relatively low numbers of yarns are involved. The leno weave locks the yarns in place by crossing two or more warp threads over each other and interlacing with one or more filling threads.

Four Harness Satin (Crowfoot)The four harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics. In this weave pattern there is a three by one interfacing where a filling yarn floats over three warp yarns and under one.

For bulk reinforcing or structural applications and high strength panel and deliberate linear angel part fabrication

Plain Weave
Use this fiberglass cloth when high strength parts are desired. It is ideal for construction, composites reinforcement, mold making, aircraft and auto parts tooling, marine and other composite lightweight applications.

Unidirectional
A unidirectional fabric is constructed were the all the roving or fabric strand is oriented in one direction. This provides high strength in a known directional angle. The Design of must be carefully considered and insure that the resistive force is well identified and incorporated in the luminant’s design.

Unidirectional laminate offers outstanding strength-to-weight ratio, Fiber to resin ratio control and stability (minimized probability of resin-rich and/or resin-dry areas), exceptionally directional high impact resistance. The integrity is maintained through very fine, adhesive coated fill yarns that are bonded to but not interwoven.

Equally as important in choosing a fabric weave style is the fabric finishing

Fabric finishing is another important aspect that must be considered when choosing any type of composite fabric.
The finishing of the fabric will dictate the compatibility (WET-OUT) of the epoxy resin with the fabric and how well these two factors will form a homogenous substrate.

Chrome Finishes (Volan A) F-16 & F-3
Heat cleaned fabric is saturated in a methacrylate chromic chloride solution, cured, and washed to remove any soluble salts.
Both F-16 and F-3 are Volan type finishes with F-3 being a highest chrome content version.
Used with polyesters, phenolic, and epoxies, F-16 and F-3 fabrics yields a light green laminate

Please visit our ebay store for all available composite fabric that will suit your need.

Step Two: Choose the best epoxy resin system for the job

The principal role of the resin is to bind the fabric into a homogenous rigid substrate
called a composite laminate or FRP- FIBER REINFORCED PLASTIC.

The epoxy resin used in fabricating a laminate will dictate how the
FRP will perform when load or pressure is implied on the part.
To choose the proper resin system consider the following factors
that is crucial to a laminate’s performance.

SIZE AND CONFIGURATION OF THE PART
(NUMBER OF PLIES AND CONTOURED, FLAT OR PROFILED)
CONSOLIDATING FORCE
(FREE STANDING DRY OR HAND LAY-UP, VACUUM BAG OR PLATEN PRESS CURING)
CURING CAPABILITIES
(HEAT CURED OR ROOM TEMPERATURE CURED)
LOAD PARAMETERS

(SHEARING FORCE, TORSIONAL AND DIRECTIONAL LOAD, BEAM STRENGTH)

ENVIRONMENTAL EXPOSURE
(OPERATING TEMPERATURE, AMBIENT CONDITIONS, HUMIDITY, CHEMICAL EXPOSURE, CYCLIC FORCE LOADING)

MATERIAL AND PRODUCTION COST
(BUYING IN BULK WILL ALWAYS PROVIDE THE BEST OVERALL COSTS AS WELL AS DOING IT RIGHT THE FIRST TIME)
These factors will dictate the design and the composition of the part and must be carefully considered during the design and engineering phase of the fabrication.

CLICK ON THE FOLLOWING LINKS TO VIEW OUR EPOXY RESIN OFFERINGS
ADHESIVE GLUE STRUCTURAL BOND (15)
FIBERGLASING RESIN (6)
ELECTRICAL POTTING COMPOUND (2)
LOW VISCOSITY SYSTEM (2)
MAX BOND EPOXY SIZES & VERSION (7)
MAX CLR CLEAR CASTING (15)
MAX CLR CLEAR IMPREGNATING (21)
MAX GPE CLEAR & COLOR GEL COAT (5)
MAX MCR & POTTING COMPOUNDS (2)
MAX PCR AND WOOD COATINGS (4)
PIGMENTED EPOXY (2)
SPECIALTY SYSTEMS (3)

Step Three: Proper Fiberglass, Carbon Fiber, Kevlar And Composite Fabric Lay-Up Technique

Pre-lay-up notes

Lay out the fabric and precut to size and set aside
Avoid distorting the weave pattern as much as possible
For fiberglass molding, insure the mold is clean and adequate mold release is used
View our video presentation above “MAX EPOXY RESIN MIXING TECHNIQUE”
Mix the resin only when all needed materials and implements needed are ready and within reach
Mix the proper amount of resin needed and be accurate proportioning the resin and curing agent.
Adding more curing agent than the recommended mix ratio will not promote a faster cure.
Over saturation or starving the fiberglass or any composite lay-up will yield poor mechanical performance.
Don’t how much resin to use to go with the fiberglass?
A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high performance structural application.
For general hand lay-ups, use 60% fabric weight to 40% resin weight as a safe factor.
Place the entire precut fiberglass to be used on a scale and determine the weight.

Typical fabric weights regardless of weave pattern
1 yard of 8 OSY fabric at 38 inches wide weighs 224 grams
1 yard of 10 OSY fabric at 38 inches wide weighs 280 grams

Ounces per square yard or OSY is also know as aerial weight which is the most common unit of measurement for composite fabrics.

If a scale is available, measuring by weight will insure better composite
fabrication and repeatability, rather than using OSY data.

To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation:

(Total Weight of Fabric divided by 60%) X(40%)= weight of mixed resin needed
fw = fabric weight
rc = target resin content
rn= resin needed

(fw/60%(.40%)= rn

(224 grams of dry fiberglass / 60%) X 40% = 149.3 grams of resin needed

So for every square yard of 8 ounce fabric, you will need 4.50 fluid ounces of mixed resin.

Common Factors Of 100% Solids (Zero volatiles and unfilled epoxy resin)
1 gallon of resin = 4239 grams (1.12 g/cc)
1 gallon = 128 fluid ounces
1 fluid ounce of resin = 33.17 grams

Apply the mixed resin unto the surface and then lay the fabric and allow the resin to saturate the fabric.
NOT THE OTHER WAY AROUND
This is one of the most common processing error that yields sub-standard laminates.
By laying the fiberglass unto a film of resin, less air bubbles are entrapped during the wetting-out stage.

Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles. This technique will displace air unhindered and uniformly disperse through out the fiberglass with minimal mechanical agitation or spreading.

Given enough time and the proper selection of the fabric’s finishing surface treatment, most dry fabric will equalize the distribution of the applied resin naturally thus creating less air bubbles to be entrapped within the laminant.

It is then very important that the proper viscosity, working time and the fabric density and weave style must be determined to yield the best result.
Equally important are fabricating techniques that can be employed to reduce air entrapment within the laminant matrix. Depending on the size of the part, processes such as high pressure pressing, vacuum bagging or autoclaving are superior methods over hand lay-ups.

Air voids or porosity within the laminate is typically where failure propagates when load is applied.
(fracturing, compression failure, tearing, torque, tensile strength, creep)

For Vacuum Bagging Process

VACUUM BAGGING
INSTRUCTIONAL VIDEO
ROOM TEMPERATURE CURED MAX EPOXY RESIN

MAX BOND LOW VISCOSITY
USED FOR STRUCTURAL APPLICATIONS
TOP AND BOTTOM LAYER 9 OUNCE 4 HARNESS SATIN WEAVE
15 LAYERS CORE 24-OUNCE FIBERGLASS PLAIN WEAVE ROVING

MAX CLR-HP
FOR CARBON FIBER CRYSTAL CLEAR HIGH PERFORMANCE
SINGLE PLY 12-OUNCE 2X2 TWILL WEAVE CARBON FIBER
Given enough time and the proper selection of the fabric’s surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute the applied resin and naturally release air bubbles entrapped within the laminant.
It is then very important that the proper viscosity, working time and surface treatment of the fabric must considered.

Step Four: Proper Curing
Room Temperature Cured Epoxy Resins

Proper and thorough mixing of the epoxy resin and curing agent is to achieve the optimum mechanical property of any epoxy resin. Please view our “Epoxy Mixing Technique” video presentation above for more information. Adding more curing agent than the recomended mix ratio will not promote a faster cure. Allow to cure for 24 hours before handling. Optimum cured properties can take up to 7 days depending on the ambient cure condition. The ideal cure condtion of most room temperature epoxy resin is 22 to 27 degrees Celcius at 20% relative humidity. Higher ambient curing temperatures will promote faster polymerization.

AMINE BLUSH
Blush (amine blush) is a waxy layer that forms as most epoxies cure. When the epoxy is cured in extreme humidity, it will be seen as a white and waxy layer, that must be removed by physical sanding of the surface followed aby an acetone wipe. Amine blush is due to moisture as well as the amount of carbon dioxide present during the curing process. The affinity of an amine (curing agent) to moisture and carbon dioxide creates carbonate compounds.Typically a short heat post cure will further improve the mechanical performance of most epoxy resins. In general room temperature cured epoxy resin have a maximum operating temperature of 250F. Some darkening or yellowing of the epoxy resin may occur when heat cured.

Clean up excess resin run off before it has a chance to set-up using a rag dampen with acetone or MEK.

Improving mechanical performance via post heat cure

A short heat post cure will further improve the mechanical performance of most epoxy resins. In general room temperature cured epoxy resin has a maximum operating temperature of 250°F and 160°F under stress or load. Some darkening or yellowing of the epoxy resin may occur when over exposed to high temperature (>250 F).

We are direct manufacture and formulators of high performance polymers for the industry for over 15 years. We have hundreds of large corporations that use our polymers in thousands of applications. CHECK OUT OUR PRICESWe have the lowest prices on Ebay or we will beat our competitors price. These are not extras, surplus, re-packs or old inventory. We purchase and mix our raw materials in large volumes and on demand, so we can offer our products at lower prices. All kits are manufactured and packaged at the time of order so that we can guarantee fresh materials.
If you have any questions or special applications, our staff polymer chemist will be more than happy to answer your questions.
877 403 8008
MONDAY TO FRIDAY 9:00 AM TO 4:00 PM PST
PLEASE CHECK OUT OTHER AVAILABLE RESIN SYSTEMS AT OUR eBAY STORE

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IMPORTANT NOTICE
Your purchase constitutes the acceptance of this disclaimer . Please review before purchasing this product.
The user should thoroughly test any proposed use of this product and independently conclude satisfactory performance in the application. Likewise, if the manner in which this product is used requires government approval or clearance, the user must obtain said approval.The information contained herein is based on data believed to be accurate at the time of publication. Data and parameters cited have been obtain through publish information, PolymerProducts and Polymer Composites Inc. laboratories using materials under controlled conditions. Data of this type should not be used for specification for fabrication and design. It is the user’s responsibility to determine this Composites fitness for use. There is no warranty of merchantability of fitness of use, nor any other express implied warranty. The user’s exclusive remedy and the manufacturer’s liability are limited to refund of the purchase price or replacement of the product within the agreed warranty period. PolymerProducts and its direct representative will not be liable for incidental or consequential damages of any kind. Determination of the suitability of any kind of information or product for the use contemplated by the user, the manner of that use and whether er there is any infringement of patents is the sole liability of the user.

EPOXY RESIN BOAT BUILDING MARINE GRADE HIGH IMPACT 2GAL

admin — Sun, 31 Jul 2011 09:03:11 +0000

Buy Now

Current price:

$85

MAX BOND
LOW VISCOSITY A/B
EPOXY/POLYAMIDE Resin System
Items may be packaged in different container as shown on this listing.
All containers used are UN and DOT approved containers for chemical packaging and shipping.
For International Orders Please Inquire For Shipping Cost

2 Gallons Combined Volume Kit
1 GALLON OF RESIN
1 GALLON OF CURING AGENT

SPECIALLY FORMULATED
HIGH MECHANICAL PROPERTIES FOR STRUCTURAL FABRICATION
‘BLUSH-RESISTANCE’
AND FOR MARINE APPLICATIONS
THIS LOW VISCOSITY VERSION IS FORMULATED TO PROVIDE EASE OF
USE SUITABLE FOR FIBERGLASS WET-OUT AND IMPREGNATING APPLICATIONS
FOR WOOD SEALING AND COMPOSITES FABRICATING.
Lower Viscosity For Easy Wet And Dry Lay-up Application
Improved Fiber Wet-Out
Brush, Roller Coat, Trowel Applied
Bonds Steel, Aluminum, Soft Metals, Concrete, Ceramic
High Performance Resin For Composites Fabrication
Excellent Impact Resistance
Excellent Balance of Strength and Flexibility
Excellent Water/Salt Water Resistant for Marine/Aero Applications
Low Shrinkage And Dimensional Stability
Wide range of service temperature
Adobe Flash Player must be installed in your computer to properly view the demonstration videos
Click on the link and a dialog box will open and download the latest version

MAX BOND A/B
EPOXY RESIN SYSTEM
COMES IN THREE VERSION
LOW VISCOSITY VERSION PROVIDES EASE OF USE SUITABLE FOR COMPOSITE FABRIC IMPREGNATING
NONE SAG OR THIXOTROPIC VERSION FOR BONDING AND ADHESIVE APPLICATIONS
MEDIUM VISCOSITY GRADE HIGHEST PERFORMANCE OF THE THREE VERSIONS

MAX BOND LOW VISCOSITY VERSION
32-Ounce Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=280255931847

1-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=220359727406

2-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310116238243

10-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310219219293

NONE SAG OR THIXOTROPIC GRADE
64-Ounce Kit

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310181799960

1-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=220594244713

2-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=220325025544

10-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310173349843

MEDIUM VISCOSITY GRADE
32-Ounce Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310174164553

2-Gallon Kit:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=220493695451

Please request a total for Combined Shipping Cost if purchasing multiple items.
OR
Use the shipping calculator to determine the shipping cost.
Please note that these are items of a chemical nature and requires special packaging.

During summer months or when mixing in high humidity environments, lower the mix ratio to 100 parts Part A Resin to
75 to 80 parts Part B Curing Agent by weight or by volume.
This will provide a higher degree of blush resistance for coating applications.
If the MAX BOND LOW VISCOSITY is going to be utilized as an adhesive, maintain the 1:1 mix ratio. As an adhesive, humidity is not a concern since
the mixed resin is isolated from moisture by the substrates being bonded together.

HEAT PROCESSED PARTIALLY CRYSTALLIZED CRYSTALLIZED
DO NOT USE UNLESS PROCESSED

THE COLD TEMPERATURE EXPOSURE CAN OCCUR DURING TRANSPORT OR DELIVERY OF THE KIT WERE THE PACKAGE CAN BE EXPOSED TO TEMPERATURES BELOW
50°F AND INITIATE THE RESIN TO CRYSTALLIZE OR DEVELOP SEED CRYSTALS. ONCE A SEED CRYSTAL DEVELOPS, CRYSTALLIZATION CAN STILL OCCUR EVEN IF STORED AT THE PROPER
STORAGE TEMPERATURE. DO NOT THROW AWAY OR USE THE RESIN UNTIL IT HAS BEEN MELTED BACK TO A FRE-FLOWING LIQUID PHASE BY GENTLE HEATING 120°F TO 150°F.

THE COLD TEMPERATURE WILL ALSO MAKE THE RESIN MUCH THICKER THAN THE STATED VISCOSITY AND WORKING TIME VALUES AS STATED ON THE PHYSICAL TABLES CHART. THIS WILL REDUCE THE POLYMER’S REACTION RATE AND EXTEND ITS CURE TIME. THIS CAN RECTIFIED BY PRE-WARMING BOTH COMPONENT AND USING THE MIXED RESIN IN A CONTROLLED TEMPERATURE ENVIRONMENT NO COOLER THAN 70°F .

COMMON AND NOTICEABLE THE EFFECTS OF
COLD TEMPERATURE EXPOSURE

PROCESSING EPOXY RESINS
TO COUNTER ACT THE AFFECTS OF THE COLD TEMPERATURE EXPOSURE, WARM THE RESIN GENTLY BY PLACING IT IN A PLASTIC BAG AND
IMMERSE IT IN HOT WATER OR A WARM ROOM AND ALLOW IT TO ACCLIMATE UNTIL IT IS A VERY CLEAR AND LIQUID IN CONSISTENCY
ALLOW THE RESIN TO COOL 75°F TO 80°F MAXIMUM BEFORE ADDING THE CURING AGENT.

PLACE CURSOR OVER THE SLIDESHOW TO PAUSE OR PLAY

TO MELT THE CRYSTALLIZED RESIN FASTER HIGHER PROCESSING TEMPERATURE CAN BE UTILIZED BY PLACING IT IN A PLASTIC BAG OR MAKE SURE THAT THE LID IS
SECURE TO PREVENT WATER FROM ENTERING THE CONTAINER AND IMMERSE IT IN HOT WATER , 140°F TO 180°F UNTIL ALL TRACES OF THE CRYSTALLIZED RESIN IS ONCE AGAIN A
CLEAR LIQUID. THE CONTAINER CAN WITHSTAND 212°F (BOILING POINT OF WATER); THE RESIN SHOULD REVERT BACK INTO A LIQUID IN LESS THAN 20 MINUTES.
ALLOW THE RESIN TO COOL BELOW 80°F BEFORE ADDING THE CURING AGENT.

A POLYMER RESIN’S PHYSICAL PROPERTY SUCH AS ITS VISCOSITY AND CURE RATE ARE HIGHLY AFFECTED BY TEMPERATURE.

CAUTION
ALTHOUGH THE POLYMERZATION HAS SLOWED DUE TO THE COLDER AMBIENT CONDITIONS MIXING THE RESIN AND CURING AGENT ABOVE 80°F AS IT WILL CAUSE RAPID POLYMERIZATION
AND HIGH EXOTHERMIC HEAT BUILD-UP THAT CAN EXCEED 300°F EXOTHERMIC HEAT WHEN KEPT IN MASS.
DO NOT HEAT AND MIX THE RESIN OR CURING AGENT BEYOND 90°F AS IT MAY CAUSE RAPID AND UNCONTROLABLE REACTION.

THE BEST WORKING CONDITION IS TO PREWARM THE RESIN AND CURING AGENT TO 70°F TO 75°F PRIOR TO MIXING AND
ALLOW IT TO CURE AT AN AMBIENT TEMPERATURE NO LOWER THAN 65°F FOR AT LEAST 24 HOURS.

USE THESE THEORETICAL FACTORS THAT RELATES TO ANY UNDILUTED EPOXY RESIN AS A GUIDE:

1 GALLON = 231 CUBIC INCHES

1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET
1 MIL OR 0.001 INCH CURED COATING THICKNESS

1 GALLON OF RESIN IS 128 OUNCES

1 GALLON OF MIXED EPOXY RESIN IS 9.23 POUNDS

1 GALLON OF RESIN IS 3.7854 LITERS
Pictures contributed by our actual customer who used the MAX BOND LOW VISCOSITY
CLICK ON THE SLIDE SHOW TO ACTIVATE PAUSE AND PLAY CONTROLS

PICTURES CONTRIBUTED BY MR. DAVY M.

CLICK ON THE SLIDE SHOW TO ACTIVATE PAUSE AND PLAY CONTROLS
THE NEXT GENERATION

Pictures contributed by Mr. Lee R.

JET SKI HULL FABRICATED WITH KEVLAR FABRIC IMPREGNATED WITH MAX BOND LOW VISCOSITY

COMPLIMENTS OF Mr. Bill Y.
www.krackedskulls.com
CLICK ON THE SLIDE SHOW TO ACTIVATE PAUSE AND PLAY CONTROLS
PICTURES CONTRIBUTED BY KYLE.

MIXING EPOXY RESINS
PLEASE VIEW THE FOLLOWING VIDEO PRESENTATION,
ALTHOUGH THE FEATURED EPOXY RESIN SYSTEM IS DIFFERENT THAN
THE MAX BOND LOW VISCOSITY, THE GENERAL TECHNIQUE AND PROPER MIXING PROCEDURE IS APPLICABLE.

USE THIS MIX TECHNIQUE TO ELIMINATE TACKY SPOTS, UNCURED SECTIONS AND POOR MECHANICAL PERFORMANCE THAT IS CAUSED BY POOR MIXING AND INCORPORATION OF THE RESIN AND CURING AGENT.

Adobe Flash Player must be installed in your computer to view the demonstration video
Click on the box if you see a blank screen and a dialog box will open and download the latest version

GENERAL MIXING PROCEDURE
The featured resin system on this video is our MAX CLR resin system but it will demonstrate
the basic technique in mixing two component resin systems and obtain the best result and insure a homogenous mix.

Bonds to Steel, Aluminum, Soft Metals, Concrete, Ceramic, Fiberglass, Composites
Non-Critical Mix Ratio, Equal Parts by Volume,
Brush, Roller Coat, Trowel Applied
Excellent Impact Resistance
Excellent Balance of Strength and FlexibilityExcellent Water/Salt Water Resistant for Marine/Aero ApplicationsLow Shrinkage, Wide range of service temperature
Conforms To Aerospace /Military/Naval SpecificationsMIL-A-8623 T1
MS-511
MMM-134 T1 and T2
OS-9923A,
Boeing BMS-5-29

Conforms To (FDA) Food and Drug Administration Direct/Indirect food contact coatings/adhesive CFR 175.300
CFR 176.170
CFR 175.105

MAX BOND LOW VISCOSITY A/B
DESCRIPTION
MAX BOND LV A/B is a two-part epoxy/polyamide based adhesive system especially formulated to provide structural bond strength to a variety of substrates. It is a low viscosity version of MAX BOND A/B providing improved ease of use and faster fabric wetting. It is well suite for use in low temperature or cold weather environments.
MAX BOND LV A/B provides a moderate pot life, exceptional mechanical properties, and easy application for wet and dry fiberglass, carbon fabric lay-ups. Unlike polyester resins typically used in marine fabrication, which tends to get waterlogged, MAX BOND LV A/B demonstrates negligible loss of mechanical properties due to continuous water exposure.

Epoxy/Polyamide based resins are one of the best systems to use for applications that will be subject to water immersion and marine environments. It provides excellent resistance to saltwater, acidic and caustic exposure and retains its physical properties even after prolonged water immersion. MAX BOND LV A/B is 100 % reactive solids and does not contain Ozone Depleting Chemicals (ODC).

MAX BOND LV A/B will cure even in humid and low temperature conditions. It is generally room temperature cured but can be snap cured at elevated temperatures for a short period of time.
MAX BOND LV A/B demonstrates structural bond strengths to a variety of substrates commonly used in composites industry such as, steel, aluminum and soft metals, fiberglass, concrete and ceramic and most plastics. MAX BOND LV A/B performs well in wide range of service temperature and resists cracking and delamination due to cyclic vibration, thermal expansion and contraction
THE COMMON VALUES TESTED IN THE PHYSICAL DATA TABLE

Viscosity

Mix Ratio

Working Time

Peak Exotherm

Time To Reach Peak

Density

Cure Time

Heat Cure

Set-To-Dry @ 10 Mil Film

Surface Dry

Handling Time
Mixing Instructions
Dispense equal parts of Part A and Part B and mix thoroughly until a homogenous consistency is achieved. The mixture will turn translucent milky amber but will clarify when applied in a thin film during curing. Transfer the mixed resin into another clean container and mix for another minute and use. For mix metering application, ensure that an equal flow rate of Part A and Part B is achieved. A 24 element static mixer provides excellent mix results. Attach the static mixer and dispense and discard approximately 1-ounce material before using the material.Dispense the material in on corner of the component casing and allow the material to completely flow through out. This technique will reduce voids and air entrapment.

PHYSICAL PROPERTIES

Density (Mixed)

1.10 gm/cc

Form and Color

Part A – Clear Liquid

Part B – Amber Liquid

Viscosity Mixed

5,624 cPs @ 77°F (25ºC)

Mix Ratio

Equal parts by weight or by volume

Working Time

65 Minutes @ 77°F (25ºC) (200 gm mass)

Peak Exotherm

280°F 300 gram mass

Cure Time

36 Hrs. Minimum

Accelerated Heat Cure Time

2 Hrs. @ room temperature plus

120 min. @ 212°F (100°C)

MECHANICAL PROPERTIES

Hardness

85 Shore D

Tee-Peel Strength

3.7 Pounds Per Inch Width

Compressive Strength

12,300 psi @ 77°F (25ºC)

Tensile Shear Strength

3,800 psi @ 77°F (25ºC)

1,900 psi @ -112°F (-80ºC)

1050 psi @ 212°F (100ºC)

Elongation

2.3% Maximum Yield

Service Temperature

-67°F to 250°F

CHEMICAL RESISTANCE TEST
PERCENT (%) WEIGHT CHANGE AFTER 30 DAY SOAK%

Distilled Water

.67

3% Salt Water

1.23

Sulfuric Acid 30%

1.9

Nitric Acid

3.8

Ammonia 10%

3.7

Sodium Hydroxide

10.00

Anti-Freeze or Motor Oil

No Effect

QUALITY CONTROL TESTING OF MAX PRODUCTS
Each batch of resin and curing agent is tested for its basic physical property and must comply with standards established by our product engineering group. All test procedures are governed by ASTM or American Standards Test Methods.
Internally developed test procedures developed by our internal materials engineer that are a modification of an ASTM test procedure modified to determine or amplify the accuracy a specific physical or mechanical property of particular system; these are called ITMaS or Internal Test Methods And Standards.

COMPRESSION TEST PER ASTM D695

WHICH EPOXY IS BEST FOR YOUR APPLICATION?

Epoxy based polymers are one of the most versatile thermoset resins that can be modified into a multitude of applications and fit very specific task as demanded by the application. It offers ease of use and generally safer to handle over other types of thermoset resins which makes it the choice material for many high performance composites. New ideas demand new technology in material science and the skill to compose its constituent into a synergistic composite.
What is impact testing?
Impact testing is one of the most revealing test methods that demonstrate a material’s ability to resist and withstand a high-rate of pressure loading, its behavior during and after the impact can define its maximum mechanical property and conditional limits upon its destruction.
Why is Impact Testing Important?
The impact resistance of an object provides the ultimate measure of its resistance to its definitive destruction. Governed by the many laws and dynamics of physics, a skilled chemist or materials engineer can determine the design equilibrium and ultimate performance by careful analysis of the material’s disassociation and the manner of its destruction.
With this knowledge, other aspects of mechanical performance can be accurately derived and through skilful engineering one can determine the impact energies the part can withstand and design the construction that will resist such assaults over the projected life span.

APPLICATION AND USAGE
MAX BOND LV A/B is self-leveling and easily poured into place and is well suited for mixed meter-dispensing equipment or mix and pour techniques. Large mixes of up to 300 grams are possible without generating excessive exothermic temperatures.The working time is approximately 90 minutes for a 100-gram total mass and less if mixed in large volumes.
For Bonding Applications
To insure a strong bond, items or substrates to be bonded must be clean and free from contaminants such dust, grease, oils and other foreign materials. Please refer to our Surface Preparation Bulletin for suggested surface cleaning method And Proper Bonding Techniques. Apply via brush or roller coat properly mixed resin on both substrates and clamp or apply adequate pressure so that a thin bond line is achieved, approximately .003 to .007 inch minimum bond line thickness. Allow to cure overnight.
For Encapsulating Electronic Parts
Premix the Part A and Part B into a container and then pour the mixed component into another clean container and mix for another minute. This will insure a thoroughly mixed resin is achieved. Pre arrange the wire leads to the desired position and secure. Pour the mixed MAX BOND into the component housing to be encapsulated insuring complete and level coverage. Pour or dispense only from one corner of the component casing and allow the material to completely flow and fill through out the casing. This technique will reduce voids and air entrapment.
For Use as a Concrete or Wood Penetrating or as a Water Sealant
Mix equal parts of Part A and Part B in a clean container and thin with acetone or MEK (about 90 parts mixed resin to 10 parts solvent). Apply on cleaned and dried wood or concrete in thin coats using a roller-coater or bristle brush. Work in small areas and with good ventilation. Acetone or MEK is highly flammable solvent. Remove all ignition sources before application.
Allow to cure for 36 hours.
For Laminating or Reinforcing with Fiber Fabric Materials.
MAX BOND LV A/B works well as a laminating resin for composite fabrics such as canvas, fiberglass, carbon fiber, Aramid fiber and other hybrid and synthetic fabrics. Apply a thin layer of the mixed MAX BOND LV A/B unto the pre-cleaned substrate to be reinforced. Apply a layer of fiberglass and aide the resin to wet-out the fiberglass using a brush and apply subsequent layers of fabric sandwiching a layer of resin until the desire thickness is achieved. Use a rubber squeegee to remove excess resin. Allow curing for 24 hours. If using a vacuum bag technique or a platen press, please review our “Lay-up sequence for bagging operations” bulletin.
Composite Fabricating Basics

By resolute definition, a fabricated COMPOSITE material is a manufactured collection of two or more ingredients or products intentionally combined to form a new homogenous material that is defined by its performance that should uniquely greater than the sum of its individual parts. This method is also defined as SYNERGISTIC COMPOSITION.

COMPOSITE MATERIAL COMPOSITION
REINFORCING FABRIC IMPREGNATING RESIN
PLUS

ENGINEERED PROCESS

EQUALS

STRUCTURAL STRENGTH COMPOSITE LAMINATE

With respect to the raw materials selection( fabric and resin), the fabricating process and the intended composite properties,
these 3 aspects must be carefully considered and in the engineering phase of the composite.
The following are some of the basic steps and guidelines for consideration.

Step One: Fabric Selection

TYPES OF FABRIC WEAVE STYLE AND SURFACE FINISHING

FOR RESIN TYPE COMPATIBILITY

PLAIN WEAVE
Is a very simple weave pattern and the most common style. The warp and fill yarns are interlaced over and under each other in alternating fashion. Plain weave provides good stability, porosity and the least yarn slippage for a given yarn count.

8 HARNESS SATIN WEAVE
The eight-harness satin is similar to the four-harness satin except that one filling yarn floats over seven warp yarns and under one.
This is a very pliable weave and is used for forming over curved surfaces.

4 HARNESS SATIN WEAVE
The four-harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics. In this weave pattern there is a three by one interfacing where a filling yarn floats over three warp yarns and under one.

2×2 TWILL WEAVE
Twill weave is more pliable than the plain weave and draping while maintaining more fabric mechanical strength. The weave pattern is characterized by a diagonal rib created by one warp yarn floating over at least two filling yarns.

COMMERCIAL FIBERGLASS-FABRIC WEAVER
Finishing Cross Reference
And
Resin Type Compatibility

RESIN COMPATIBILITY

Burlington Industries

Clark Schwebel

J.P Stevens

Uniglass Industries

Epoxy, Polyester

VOLAN A

Epoxy, Polyester

I-550

CS-550

S-550

UM-550

Phenolic, Melamine

I-588

A1100

Epoxy, Polyimide

I-589

Z6040

S-920

UM-675

Epoxy

I-399

CS-272A

S-935

UM-702

Epoxy

CS-307

UM-718

Epoxy

CS-344

UM-724

Silicone

112

n-pH (neutral pH)

SATIN WEAVE TYPE CONFORMITY UNTO CURVED SHAPES
CLICK ON THE SLIDE SHOW TO PAUSE OR PLAY

Plain Weaves, Bi-axial, Unidirectional Styles For Directional High Strength Parts

Use this weave style cloth when high strength parts are desired.It is ideal for reinforcement, mold making, aircraft and auto parts tooling, marine and other composite lightweight applications.
PLAIN WEAVE STYLE FOR HIGH STRENGTH

CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW

Please visit our eBay store for all available composite fabric suitable for your needs.

Step Two: Choose the best epoxy resin system for the job
The principal role of the resin is to bind the fabric into a homogenous rigid substrate
called a composite laminate or FRP- FIBER REINFORCED PLASTIC.
The epoxy resin used in fabricating a laminate will dictate how the FRP will perform when load or pressure is implied on the part.
To choose the proper resin system consider the following factors that is crucial to a laminate’s performance.
SIZE AND CONFIGURATION OF THE PART
(NUMBER OF PLIES AND CONTOURED, FLAT OR PROFILED)
CONSOLIDATING FORCE
(FREE STANDING DRY OR HAND LAY-UP, VACUUM BAG OR PLATEN PRESS CURING)
CURING CAPABILITIES
(HEAT CURED OR ROOM TEMPERATURE CURED)
LOAD PARAMETERS

(SHEARING FORCE, TORSIONAL AND DIRECTIONAL LOAD, BEAM STRENGTH)

ENVIRONMENTAL EXPOSURE
(OPERATING TEMPERATURE, AMBIENT CONDITIONS, HUMIDITY, CHEMICAL EXPOSURE, CYCLIC FORCE LOADING)

OUR GENERAL EPOXY RESIN SYSTEMS FORMULATED FOR SPECIFIC APPLICATIONS

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LOW VISCOSITY VERSION EXTENDED POT LIFE AND IMPROVED FLEXIBILITY
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MAX GPE FOR GENERAL CONSTRUCTION LOW COST APPLICATIONS
SAFE TO USE ON POLYSTYRENE FOAM

MAX CLR HP CRYSTAL CLEAR HIGH PERFORMANCE APPLICATION

MAX HTE FOR HIGH TEMPERATURE RESISTANCE APPLICATIONS
Specimens were cured 3 Hours at 25˚C plus 2 Hours At 155˚C

CLICK ON THE PICTURE TO PAGE OR PLAY

Step Three: Proper Lay-Up Technique
Pre-lay-up notes
Lay out the fabric and precut to size and set aside
Avoid distorting the weave pattern as much as possible
For fiberglass molding, insure the mold is clean and adequate mold release is used
View our video presentation above “MAX EPOXY RESIN MIXING TECHNIQUE”
Mix the resin only when all needed materials and implements needed are ready and within reach
Mix the proper amount of resin needed and be accurate proportioning the resin and curing agent.
Adding more curing agent than the recommended mix ratio will not promote a faster cure.
Over saturation or starving the fiberglass or any composite fabric will yield poor mechanical performance. When mechanical load or pressure is applied on the composite laminate, the physical strength of the fabric should bear the stress and not the resin. If the laminate is over saturated with the resin it will most likely to fracture or shatter instead of rebounding and resist damage.
Don’t how much resin to use to go with the fiberglass?
A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in
high performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high performance structural application.

For general hand lay-ups, calculate using 60% fabric weight to 40% resin weight as a safe factor.
This will insure that the fabricated laminate will be below 40% resin content depending on the waste factor accrued during fabrication.
Place the entire precut fiberglass to be used on a digital scale to determine the fabric to resin weight ratio.
Measuring by weight will insure accurate composite fabrication and repeatability, rather than using OSY data.

Typical fabric weights regardless of weave pattern
1 yard of 8 OSY fabric at 38 inches wide weighs 224 grams
1 yard of 10 OSY fabric at 38 inches wide weighs 280 grams

Ounces per square yard or OSY is also know as aerial weight which is the most common unit of measurement for composite fabrics.

To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation:

(Total Weight of Fabric divided by 60%)X( 40%)= weight of mixed resin needed
OR
fw = fabric weight
rc = target resin content
rn= resin needed

MASTER EQUATION
(fw/60%)x(40%)= rn

FOR EXAMPLE
1 SQUARE YARD OF 8-OSY FIBERGLASS FABRIC WEIGHS 224 GRAMS

(224 grams of dry fiberglass / 60%) X 40% = 149.33 grams of resin needed

So for every square yard of 8-ounce fabric,
It will need 149.33 grams of mixed resin.

Computing for resin and curing agent requirements based on
149.33 grams of resin needed

MIX RATIO OF RESIN SYSTEM IS 2:1 OR
50PHR (per hundred resin)

2 = 66.67% (2/3)
+
1= 33.33%(1/3)
=
(2+1)=3 or (66.67%+33.33%)=100% or (2/3+1/3)= 3/3

149.33 x 66.67%= 99.56 grams of Part A RESIN
149.33 x 33.33%= 49.77 grams of Part B Curing Agent

99.56 + 49.77 = 149.33 A/B MIXTURE
Apply the mixed resin unto the surface and then lay the fabric
and allow the resin to saturate through the fabric.
NOT THE OTHER WAY AROUND
This is one of the most common processing error that yields sub-standard laminates.

By laying the fiberglass unto a film of resin, less air bubbles are entrapped during the wetting-out stage.

Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles.
This technique will displace air unhindered and uniformly disperse through out the fiberglass with minimal mechanical agitation or spreading.

Note the slide show presentation

PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW

Typical Fiberglass Reinforcing Technique Unto A Wood Substrate

PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW

For Vacuum Bagging Process

VACUUM BAGGING
INSTRUCTIONAL VIDEO
ROOM TEMPERATURE CURED MAX EPOXY RESIN

MAX BOND LOW VISCOSITY
USED FOR STRUCTURAL APPLICATIONS
TOP AND BOTTOM LAYER 9 OUNCE 4 HARNESS SATIN WEAVE
15 LAYERS CORE 24-OUNCE FIBERGLASS PLAIN WEAVE ROVING

MAX CLR-HP
FOR CARBON FIBER CRYSTAL CLEAR HIGH PERFORMANCE
SINGLE PLY 12-OUNCE 2X2 TWILL WEAVE CARBON FIBER
Given enough time and the proper selection of the fabric’s surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute
the applied resin and naturally release air bubbles entrapped within the laminate.
It is then very important that the proper viscosity, working time and surface treatment of the fabric must considered.

PRIME MECHANICAL ANALYSIS OF LAMINATE
VIA ULTIMATE COMPRESSIVE STRENGTH

15,116 PSI MAXIMUM COMPRESSIVE STRENGTH

NOTE THE MODE OF FAILURE OF THE COMPRESSION SPECIMENS ILLUSTRATING A CROSS AXIS FROM THE TOP AND BOTTOM OF THE SPECIMEN.
UNDER MAGNIFIED EXAMINATION, EVIDENCE OF RESIN MATIX RESIDUE WAS PRESENT ON EACH PLY OF THE FIBERGLASS, THIS MODE OF FAILURE DENOTES A COHESIVE
FAILURE OR A DIRECT SPLITTING OF THE RESIN ITSELF.
COMPRESSIVE TEST
ADOBE FLASH PLAYER MUST BE INSTALLED IN YOUR COMPUTER TO VIEW THE FOLLOWING SLIDE SHOWS AND VIDEOS.

MAXIMUM COMPRESSIVE STRENGTH
POUNDS PER SQUARE INCH = LOAD APPLIED DIVIDED BY SURFACE AREA IN SQUARE INCH)
6500 POUNDS LOAD DIVIDED BY 0.430 INCH SURFACE AREA =
15,116 PSI

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DETERMINATION OF FIBER TO RESIN RATIO
PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW

Given enough time and the proper selection of the fabric’s surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute the applied resin and naturally release air bubbles entrapped within the laminate.
It is then very important that the proper viscosity, working time and surface treatment of the fabric must
be considered depending on the application of the composite structure.

There are also fabricating techniques that can be employed to yield high performance laminates. Depending on the size of the part, processes such
as high pressure pressing, vacuum bagging and vacuum assisted resin transfer molding are superior methods over hand dry lay-up.
Air voids or porosity within the laminate is typically where failure propagates when load is applied
(fracturing, compression failure, tearing, torque, tensile strength, creep).

Step Four: Proper Curing
Allow the lay-up to cure for a minimum of 24 to 36 hours before handling.
Optimum cured properties can take up to 7 days depending on the ambient cure condition.
The ideal temperature cure condition of most room temperature epoxy resin is 22 to 27 degrees Celsius at 20% relative humidity.
Higher ambient curing temperatures will promote faster polymerization and development of cured mechanical properties.

Improving mechanical performance via post heat cure

A short heat post cure will further improve the mechanical performance of most epoxy resins. Allow the applied resin system to cure at room temperature until for 18 to 24 hours and if possible, expose heat cure it in an oven or other source of radiant heat (220°F to 250°F) for45 minute to an hour. You can also expose it to direct sunlight but place a dark colored cover, such as a tarp or cardboard to protect it from ultraviolet exposure.

In general room temperature cured epoxy resin has a maximum operating temperature of 250°F and 160°F or lower
if it is under stress or load.
A short heat post cure will insure that the mixed epoxy system is fully cured,
especially for room temperature cured system that can take up to 7 days to 100% cure

Some darkening or yellowing of the epoxy resin may occur if over exposed to high temperature (>250 F).

AMINE BLUSH
The affinity of an amine compound (curing agent) to moisture and carbon dioxide creates a carbonate compound and forms what is called amine blush.
Amine blush is a wax-like layer that forms as most epoxies cure. If the epoxy system is cured in extreme humidity (>70%).
It will be seen as a white and waxy layer that must be removed by physical sanding of the surface followed by an acetone wipe.

Although we have formulated the MAX CLR, MAX BOND and MAX GPE product line to be resistant to amine-blush,
it is recommended not to mix any resin systems in high humidity conditions, greater than 70%.
Always make sure that the substrate or material the epoxy resin system is being applied to
is as dry as possible to insure the best cured performance.

OTHER TYPES OF EPOXY RESIN CURE MECHANISM
LATENT CURING SYSTEMS
Latent epoxy resins are systems that are mixed together at room temperature and will begin polymerization but it will not achieve full cure unless it is exposed to a heat cure cycle. In general, these are high performance systems that demonstrate exceptional performance under extreme conditions such as high mechanical performance under heat and cryogenics temperatures, chemical resistance or any environment that epoxy room temperature system perform marginally or poorly.
Upon the mixing of the resin and curing agent polymerization will begin and will only achieve partial cure. Some resins may appear cured or dry to the touch, this state is called ‘B-Stage Cure’ ,but upon application of force will either be gummy or brittle almost glass-like and will dissolve in most solvents. The semi-cured resin must be exposed to an elevated temperature for it to continue polymerization and achieve full cure.

HEAT ACTIVATED CURING SYSTEMS
This type of epoxy system will not polymerized unless it is exposed to the activation temperature of the curing agent which can be as low as 200F and as high as 400F. In most instances these epoxy system can be stored at room temperature and remain liquid for up to six months and longer
USE AN INFRARED HEAT LAMP FOR LARGER PARTS IF A PROCESS OVEN IS NOT AVAILABLE

UV CURING SYSTEMS
Similar to “addition cure” or catalytic polymerization, Ultraviolet Curing is another method that has gained popular use in the polymer adhesives and coatings application. It offers a unique curing mechanism that converts a liquid polymer into a solid plastic upon exposure to UV radiation. The two common commercially significant method are “FREE RADICAL INITIATION” and CATIONIC REACTION. In both reaction polymerization occurs via decomposition of a Photoiniator blended within the resin system; upon exposure to adequate wavelength of Ultraviolet energy the photoinitator degrades and cause a ring opening or cleavage of the photoinitiator molecule and induces rapid polymerization or crosslinking. These species can be either free radical or cationic and occurs almost instantaneous creation of a polymer network.
POSSIBLE HEAT CURING TECHNIQUES
If an oven is not available to provide the needed thermal post cure, exposing the assemble part to direct solar heat
(sun exposure) for a period will provide enough heat cure for the part to be handled.
Other heat curing such as infrared heat lamps can be used if a heat chamber or oven is not available.

3 Hours (after 24 hours room temperature cure) solar exposure Infrared heat bulb 3 hour exposure (200oF average) vacuum bag cure
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Proportioning the correct amount is equally as important to attain the intended cured properties of the resin system.
The container in which the epoxy and curing agent is mixed is an important consideration when mixing an epoxy resin system.
The container must withstand the tenacity of the chemical and must be free of contamination.
Most epoxy curing agent has a degree of corrosivity, as a general practice, protective gloves should be worn when handling chemicals of the same nature.

MIXING KIT CONTENTS
4 each 32 ounce (1 Quart) clear HDPE plastic tubs
4 each 16 ounce (1 pint) clear HDPE plastic tubs
4 each clear HDPE plastic Lids for the plastic tubs
4 each 8 ounce (1/2-Pint) Wax Free Paper Cups
5 pairs one size fits all Powder Free Latex Gloves (Large)
6 Piece HDPE Plastic Measuring Spoon Kit
(1 tablespoon to 1/8 teaspoon)
10 Piece HDPE Plastic Measuring Cup
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2 each None Sterile Graduated 10 cc Syringes
1 pack of Wooden Stir Sticks (100 disposable Chopsticks)
1 pack Assorted Size Bristle Brush (5 per pack)

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Please Call TOLL FREE
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Mon-Fri
10:00 AM to 4:00 PM
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PolymerProducts, The Epoxy Experts
Is Now Your One Stop Source
For All Your Composite Fabric Needs

MADE IN THE USA

We Have Just Acquired Thousands Of Yards
· Fiberglass Fabrics
· Carbon Fiber Cloth
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electronic and structural composite materials.
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For International Orders Please Inquire For Shipping Cost and ‘request total from seller’
to receive combined shipping cost if purchasing more than one product from our store.
We will assemble the package and accurately weigh out the entire package and provide you the best shipping cost.
If you need to purchase more than what is listed in this item page, please visit our eBay store.

PLEASE REQUEST A TOTAL OR AN INVOICE IF PURCHASING MULTIPLE ITEMS
TO RECEIVE THE COMBINED SHIPPING COST.

Please inquiry for volume discount.If you have any questions or special applications,
our staff polymer chemist will be more than happy to answer your questions.

PLEASE CHECK OUT OTHER AVAILABLE
RESIN SYSTEMS AT OUR eBay STORE

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Garage 30×40x10 Storage Building metal pole barn kit

admin — Sun, 31 Jul 2011 09:03:10 +0000

Buy Now

Current price:

$7327

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MORE SPACE!!        MORE STRENGTH!!       LOWER COST!!
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We have full installation and design services available.
!! FINANCING AVAILABLE ON INSTALLED SALES !!
!! 12 months same as cash or 84 months !!
( Financing available on residential installed sales Only.Additional financing charges may apply. Loan Balances up to $ 45,000 maximum)

***Additional Kit Pricing***
Bldg. Size                  Starting at
24×24x8                     **$4,428.43**
30×48x10                   **$8,199.45**
36×48x10                   **$ 9,759.20**
40×64x12                   **$ 13,688.06**
50×80x14                   **$ 20,694.24**
60×128x16                  **$ 37,880.83**
80×144x16                 **$ 58,719.42**
100×204x16               **$ 106,227.58**
100×256x16               **$ 138,163.00**
120×240x14                **$ 197,841.00**
150×300x14                **$ 305,555.00**

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Building Kits Include: (all lumber,steel,bracing,fasteners,drawings and delivery* up to 400 mi. from factory*)

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Laminate posts and complete lumber package
40 year steel siding.roofing and trim
All necessary nails, screws, fasteners and hardware
Complete set of CAD drawings
Installation Manual
* Includes delivery within 400miles of factory. call for confirmation.
one 12′x12′ garage door opening and one 3068 walk door opening
Options and upgrades available on request.
***Other Sizes Available, Inquire for Installation Rates*** Ask about our newly developed 150 ft clear span Trusses!
*****Unique patented steel truss on wood post design offers the strength and volume of steel and the economy and ease of a wood pole barn. The additional space in these buildings is incredible! Custom sizes Available from 24′x24′ to 150′x304′. *****

*****Uses Include, backyard garage, equestrian riding arena, airplane hangar, agricultural building, auto shop, commercial building, even a residential home. Standard loads are 20 lb./sf snow and 90mph wind but can be engineered for your specific needs and loads in your specific area.*****
*****Our buildings incorporate superior steel truss technology to provide value second to none in the industry. We have the clear span and volume of a steel building without the expensive foundation and the ease and versatility of wood.*****

PROPRIETARY INFORMATION NOTICE: Building and Truss Technology is Proprietary Information and is the property of C. Green & Sons, Incorporated D/B/A 64 Metals. Use or Reproduction without prior written consent is strictly forbidden. Copyright 2011. Patent(s) Pending.

Steel Shed Garage Building FRAMES Storage Shop SALE 414

admin — Sun, 31 Jul 2011 09:03:10 +0000

Buy Now

Current price:

$827

Steel Shed Garage Building FRAMES Storage Shop SALE 412

Click Images to Enlarge

Illustration purposes only
Illustration purposes only
Illustration purposes only

*** Note: title is showing 414 and should read 412 – for some reason I am not able to edit it!!
(40′-12′) PRICED TO SELL! THESE ARE FOR ALL NEW FRAMES – AND GOOD FOR YOU BECAUSE THEY ARE AT REAL OLD PRICES… YOU SAVE HUNDREDS!
We have steel frames for several different sizes too – though we are running out of choices… THIS listing is for frames 40 feet wide and 12 feet high to eave.
<< FOR THE PRICE NOTED YOU GET ONE frame (2 columns and 2 half roof rafters). >>
You can purchase up to the number being offered in the listing…
They can be spaced up to 16 feet apart – this will give you a load capacity of 20 pounds per square foot of live load or about 28 pounds ground snow load. If you space them closer they will have higher load capacity. (Ex. at 14′ = 25.7 LL / 36.7 GSL; at 12′ = 30 LL / 42.8 GSL; at 10′ spacing = 36 LL or 514. GSL.) — Email me if you need higher load capacity!
These frames are specially designed for do-it-yourselfer… (like all “Perka” frames) they come with pre-welded and pre-punched clips to receive your wood purlins and wood girts… though you can use steel too! It comes with all the frame bolts, clips and bracing for the frame work only.
These are stand alone Hybrid design frames and do not rely on the “envelope” for it’s design load integrity… So you can use wood purlins and girts – and thereby you can easily add doors and windows anywhere you want… plust the wood acts as a thermo-break minimizing heat transfer loss/gain through conduction. Add an insulator like P2000 insulation (p2000insulation.com) and you will have one of the best insulated buildings around. (It addresses heat loss/gain through radiation and convection! - What more do you need?) ….
A REAL Green Building!
You are bidding on each frame only — the wood purlins/girts, anchors, sheeting, trims, doors, insulation, accessories, etc. you can buy locally! (Or ask us for a bid on this too - we have linked up to collaberate with some local suppliers to help get you the best deal possible… so feel free to compare!!)
You can find more information on these frames at www.perka.com.
We are representing one of the manufacturers (LOCATED IN SAINT JOSEPH MISSOURI) – SO HERE’S YOUR CHANCE AT PICKING UP SOME FRAMES AT FANTASTIC PRICES DIRECT FROM FACTORY!!!!
**** FREIGHT NOTED IS TO SHIP WITHIN 250 MILE RADIUS from factory at 64504 (St. Joseph, MO)- CONTACT US FOR OTHER ZIP CODE RATES. ****
You can email us for a firm shipping quote right to your job site… Visit the website, and look over the attached pictures… they are worth a thousand words. These are great for the do-it-yourselfer. They come with a detailed assembly guide (Let me know if you want me to mail you one if you wish) as well as a free anchor bolt layout. Engineering Stamped drawings are also available for an extra $400. All made in USA!

Condition:
New

Special!Take 5 or more and get $250 extra discount off list price!!

Payment Options:
Credit Cards ,PayPal

Shipping Options:
Fixed Shipping Charges.

Shipping & Handling Rate:
see chart

I will ship to:
USA

A1BARGAINS!

Working our way through “LIFE”!! Kids in sports, college… Sharing with our community whatever “good” we can… Making things “easier” for as many of our neighbors as we can…

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On Jan-20-11 at 05:47:24 PST, seller added the following information:

Metal Carport

admin — Sun, 31 Jul 2011 09:03:09 +0000

Buy Now

Current price:

$59

PLEASE READ THE COMPLETE ADD BEFORE YOU THE CLICK BUY IT NOW TO BE SURE YOU UNDERSTAND THE TERMS AND CONDITIONS. THE $59.50 IS ONLY A 10%DOWN PAYMENT. THE TOTAL PRICE IS $595+TAX
SALES@SKYLINEMETALBUILDINGS.COM
THE TOTAL PRICE FOR THIS UNIT IS $595+TAX. THE BUY IT NOW IS ONLY A 10% DOWN PAYMENT. YOU PAY THE REMAINDER OF THE BALANCE WHEN THE BUILDING IS DELIVERED AND INSTALLED. AFTER WE RECEIVE THE 10% DOWN, WE WILL SEND YOU A PURCHASE ORDER TO SIGN AND RETURN TO US BEFORE YOUR ORDER CAN BE PROCESSED. WE ONLY DELIVER TO THE STATES LISTED BELOW. IF YOUR STATE IS NOT LISTED, PLEASE CHECK BACK WITH US TO SEE WE HAVE ADDED ANY DEALERS IN YOUR AREA.
DELIVERY AND INSTALLATION TAKES 2-6 WEEKS.
THE PRICE LISTED FOR THIS UNIT IS ONLY VALID FOR THE FOLLOWING STATES…. NC, SC, GA, TN, KY, VA, WV, TX, OK, LA, AR, AL MO, KS, IL, IA, NE, MS.
DUE TO HIGHER WIND AND SNOW LOADS, WE HAVE SPECIAL PRICING FOR MI, IN, OH, PA, MD, DE, NJ, NY, DC, FL. PLEASE CONTACT US FOR THESE PRICE OPTIONS.
*THIS UNIT IS A 12X21X5 STANDARD ROOF, 14 GAUGE FRAMING, 13 COLORS TO CHOOSE FROM, FREE DELIVERY AND INSTALLATION*

We carry a full line of Metal Carports and Garages. These light duty buildings are manufactured by Carolina Carports Inc. CCI has been the number one manufacturer for many years. They make everything on the building from the metal framing to the roof panels, even the metal screws that are used. With five shipping points across the U.S. you are guaranteed to recieve you purchase as quick as possible. It is our pleasure to attend to each and every detail of your purchase in order to ensure that you are a satisfied customer. Thank you for allowing us to provide you with a quality metal structure for your family or business.-We offer sizes from 12′ wide to 40′ wide, from 21′ long to as long as you want, from 5′ tall to 12′ tall.-All of our prices include FREE DELIVERY AND INSTALLATION on your level land. The lot must be level prior to installation or the unit will be installed “as is” and any warranties will be void. Buyer will pay an additional labor charge if the installers are required to dig, cut frame to level, carry material further than a reasonable distance, or install on any wall, dock, or install over a camper or boat,-Our standard pricing includes to following states, NC, SC, GA, TN, KY, VA, WV, TX, OK, LA, AR, AL, MO, KS, IL, IA, NE, MS. -Due to higher snow loads and wind loads we a special pricing for the following states, IN, OH, PA, MD, DE, NJ, NY, DC, MI, FL.-Vertical Roof – BEST – The A-Frame Design Roof Panels are installed vertically. The corrugated ridges in the panel run from the ridge cap down to the eave side of the building. This allows dirt, trash, water, and snow to exit off to the eave of the building. Water and snow will tend to lay longer on the horizontally sheeted roof like the boxed eave and regular style until the water evaporates or the snow melts off. Steel panels on homes and business roof tops are always installed vertically. The roof bow/truss has a welded transition via a steel pin on to the legs. This unit has vertical roof trim on the sides and ends for a finished appearance as well as hat channel to support the vertical panels and it adds rigidity to the structure.-Boxed Eave Roof – BETTER – The A-Frame Design Roof with the panels are installed horizontally. The corrugated ridges in the panel run from front to back or end to end. It is more affordable since it does not have the hat channel and ridge cap that the vertical roof has to support the vertical panels. The roof bow/truss has a welded transition via a steel pin into the legs. The underneath eave sides of the roof bow or truss is covered with boxed eave trim for a nice finished appearance.-Standard Style Roof – GOOD – The Radius Bend Frame Design with the panels are installed horizontally. The corrugated ridges in the panels run from front to back or end to end. The regular style is the most economical unit since it does not have the hat channel, the ridge cap, the ridge cap, the eave-side trim, nor the welded transition from the roof bow/truss to the leg.-The metal framing comes in two different gauges. 14 gauge 2 1/2 gauge metal tubing is a standard option. The 14 gauge only has a 30 day workman ship warranty. You can upgrade to a thicker 12 gauge 2 1/4 metal tubing. The 12 gauge comes with a 20 year rust through warranty. All roof and wall panels are made of 29 gauge metal.-We offer Uncertified or Certified units. The standard unit is offered as Uncertified. You can upgrade to a Certified unit for an extra charge. The Certified units are designed by an engineer to handle winds of 130mph-30psf. They are for areas that require a builiding permit. Our triple wide units and 40′ wide units come automatically Certified.-Any unit with legs 8′ or taller we are required to add extra 4′ bracing for added strength against high winds.-You can choose to completely close in your building or add wall panels where you desire. You turn your carport into a fully closed in garage or partially enclosed. You also have the option to close in just the gable on each end.-Other accessories include Frameouts, 45* Frameouts, Garage Doors, Walk Doors, Windows, Rebar Anchors or Concrete Anchors(standard ways of mounting), Mobile Home Anchors, and 13 Colors to choose from.

KEVLAR FABRIC – BULLET RESISTANT

admin — Sun, 31 Jul 2011 09:03:09 +0000

Buy Now

Current price:

$35

Item: K29-745-50   KEVLAR FABRIC -   It is perfectly legal to own, possess, transport or ship Bullet Resistant Kevlar fabric in all 50 U.S. States.
*** Sold by the Yard***   One yard is 36″ inches long and the width of the fabirc is 50″ wide. If you order one yard it will be 50″ wide x 1 yard long, if you order 2 yards it will be 50″ wide x 2 yards long, three yards 50″ wide x 3 yards long and so on and so on.   Please order as many yards as you like. Orders over 3 yards will ship Rolled on a cardboard tube 53″ long and it will be packaged and shipped in a box 54″ long   Orders under 3 yards will be Folded and packaged in a smaller box.   If you order more than one yard it will be sent to you in one “uncut” length and not cut into individual 1 yard x 50″ pieces.
All orders ship via UPS
This is 50″ wide Kevlar® 29 Style 745 Bullet Resistant Fabric. It is made from DuPont(TM) Aramid Yarn and woven into a fabric on weaving looms. It is used primarily in the Safety & Personal Protection Markets. It can be found and used in a number of personal protection applications including but not limited to: Bullet Resistant Vests, Car Armor, Cockpit Door Armor, Bullet Resistant Panels, Bomb Blankets, Fragmentation protection and many non-ballistic Industrial uses. Kevlar can be sewn into multiple plies and is not needle resistant, it can be glued using a polyurethane based glue, it can also be used with Epoxy resins and vacuum bagged in laminating applications.
The Picture shown is K29 Style 745 with a 44Mag bullet in the center, multiple layers of the fabric were used to stop the bullet.
IMPORTANT NOTE: It takes multiple plies / Layers of this fabric to make something bullet resistant. If you plan to cut this material, we suggest looking at our EBay store under tools and accessories for Kevlar Scissors because this material is very hard to cut. The Kevlar shears are designed especially for this material and will cut as if it was cutting a regular fabric.
KEVLAR SCISSORS:  Check out our EBay Store for our 8″ Deluxe Bent Handle Kevlar Shears $28.00 You need them to cut this material.
TESTING & CERTIFICATION: This picture has multiple layers of Kevlar 29 Style 745 so testing of your design or application is highly recommended. If you desire to have your end product certified for ballistic protection you can contact US Test Labs, or HP White Laboratory. If you desire to have ballistic certification, Kevlar fabric by itself in a single ply is not rated for any ballistic protection level, it is what you design and make that will get the certification rating.   In other words, you have to make something with this fabric such as a Vest, or Kevlar Panel or in this case “your application” and then have it tested at a Ballistic Test Lab to get ballistic certification. NOTE: Ballistic certification for personal use is not required, so your own testing is all you need to make sure your product will meet your desired protection level.
SPECIFICATION: Fabric Specs: Weight: 14oz. Sq.yd… Width: 50 inch width… Denier: 3000… Weave: Plain… Thickness: 24.1 (mils) 0.61 (mm)… Breaking Strength: Length & Width Directions( Length}: 1600 (lbf/in) (Width): 1800 (lbf/in)… Thread Count: 17 x 17 Length & Width….
LIABILITY: Infinity FRP Supply / ArmorCo and its parent corporation Infinity Composites, Inc. their owners and or principals or agents will be held harmless, accept no liability for any damages, including personal injury / death and or property damage, resulting from the unintentional or intentional use or misuse of any Kevlar Panels or Kevlar Fabric listed on its own website or on eBay’s website whether purchased from or indirectly from Infinity FRP Supply / ArmorCo and its parent corporation Infinity Composite, Inc. Purchaser and or user of any products purchased from or indirectly from Infinity FRP Supply / ArmorCo and its parent corporation Infinity Composites, Inc. assumes all risks and liability in the use of these products and shall have no claim against Infinity FRP Supply / ArmorCo or its parent corporation Infinity Composites, Inc. the owners, principals or agents whatsoever. The purchaser further hereby AGREES TO INDEMNIFY AND HOLD HARMLESS FRP Supply / ArmorCo or its parent corporation Infinity Composites, Inc. the owners, principals or agents from any loss, liability, damage or costs, including court costs and attorney’s fees, that may incur due to the use or misuse of the item listed here, whether caused by personal negligence or otherwise. By ordering from this site, the customer ascertains that they have read and understand the above information. By purchasing this item you agree to all the conditions above..
All products denoted with ® or (TM) are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates.

ARMA Foil Radiant Barrier reflective Insulation, 1000sf

admin — Sun, 31 Jul 2011 09:03:09 +0000

Buy Now

Current price:

$148

If you are looking for a way to Save Money on Energy Bills and Increase the Comfort Level of your home, ARMA FOIL™ is the solution!

ARMA FOIL™ is the standard in radiant barrier. It is a Double-Sided, Tear-Resistant, ENERGY STAR® Qualified, Class A/Class 1 Fire-Rated, Clean and Non-Toxic Aluminum Radiant Barrier with a reflectivity of 95%. ARMA FOIL™ meets all the current codes and testing standards including the newest fire codes (ASTM E84-10).

What You are Buying:
You are bidding on brand new, 48" wide x 250ft long (1,000sf) rolls of ARMA FOIL™. Different ARMA FOIL™ widths, lengths, and quantities are available in our Ebay Store.

Key Features

Double Sided (Reflective Film on both sides) for maximum efficiency
Heavy Duty, No-Tear material (holds staples well)
Reflects 95% of radiant heat
Typically pays back within a year and saves for a lifetime
Class 1 / Class A fire rating
Does not mildew and resists pest nesting
Corrosion resistant
Many different uses – attics, walls, floors, crawl spaces, house wraps, metal buildings, and more.
Perforated so as not to trap moisture

How ARMA FOIL™ Works

Radiation is one of the biggest methods of heat lost or gained by your home. ARMA FOIL™ blocks up to 95% of this heat transfer. When ARMA FOIL™ is installed in a house attic or attached to the roof rafters in a commercial building, it will block 95% of the radiant heat from the sun from entering the home or building. This keeps the attic space cooler during the summer which reduces the amount of energy the air conditioner must use to cool down the house or building. In the winter, ARMA FOIL™ reflects radiant heat back towards the interior of the home, which in turn reduces the amount of energy required to heat the home.

Buy with Confidence

ARMA FOIL™ is top quality material which is both double sided and high strength (it will not tear and holds staples well). It has both Class A and Class 1 fire ratings and meets the standards for C1313 radiant barriers set forth by the ASTM.

When you buy ARMA FOIL™, you know you are getting the highest quality radiant barrier. Installing radiant barrier is an investment in both time and money, so buy the material which will last longer, and provide the best performance.

If you would like to evaluate the material for yourself, simply request a sample and we will mail one to you. Be sure to do some research and ask questions to be certain you are installing the right type for your particular application. Feel free to email or call us with any questions (972.283.0163).

A Little Physics – Double Sided Radiant Barrier

There are two properties of Radiant Barriers which make them effective at stopping radiant heat. First, because the foil is reflective, it reflects the heat on the hot side. Second, since the foil has a low emissivity value of 0.05, it doesn’t emit heat on the cold side. In order to benefit from both of these important properties, you must have foil on both sides of the material. A study by a Texas A&M University Professor demonstrated that double sided radiant barrer was nearly twice as effective at blocking heat as the single sided type. If you buy radiant barrier from somewhere else, make sure that it is double sided (you should see foil on both sides) for maximum effectiveness.

Perforated vs. Non-Perforated (Vapor Barrier)

ARMA FOIL™ radiant barrier is perforated while ARMA FOIL-VB™ (Vapor Barrier) is non-perforated. These 48″ rolls are perforated for general use in attics, cathedral ceilings, walls, crawspaces and more. If you are using this product as a house wrap, you will need to use ARMA FOIL™ (Perforated); also you can tape the seams to create a true weatherization barrier. Tape is available for purchase in our Ebay Store

Attic installations should use ARMA FOIL™ (Perforated). Never put a non-perforated material on top of or on the outside of existing insulation. In most climates, this arrangement would trap moisture in the insulation, degrading its performance and possibly leading to mold issues.

(Perforated)
(Non-Perforated)

Specifications

ARMA FOIL™ is a heavy duty material which is much stronger than the premuim or standard grade radiant barriers. You can’t tear this with your hands! ARMA FOIL™ comes in various widths, including 16", 18", 24", 26", and 48". This listing is for 48″ wide rolls. Other widths are available in our Ebay Store.

Size: 48 inch wide x 250 feet long
ENERGY STAR® Qualified
Double Sided Radiant Barrier
Contains metalized film with polyethylene scrim
Emissivity: 0.05 (ASTM C1371-98)
Reflectivity: 95% (ASTM C1371-98)
Class A / Class 1 Fire Rating (ASTM E84-10)
Flame Spread: 0 (ASTM E84-10)
Smoke Development: 5 (ASTM E84-10)
Corrosivity: 100% humidity, PASS (ASTM D3310-00)
Clean and Non-Toxic
Resists Mildew
Vapor Permeability: 6.3 (ASTM E96-05)
Thickness: 5 mil
Shear/Tear Strength (Length):13.23 lbs of force (ASTM D2261)
Shear/Tear Strength (Width):13.98 lbs of force (ASTM D2261)
Shipping Weight: 29-30 lbs per 1000sf roll.

Contact and Shipping

Feel free to contact us by one of the methods listed below with any questions or concerns.
email: sales@energyefficientsolutions.com
phone: 972.283.0163
Use the ebay shipping calculator to see your UPS shipping costs. If you purchase multiple items, we will combine them if possible to give you the lowest shipping rate possible. Due to the size and weight, not all of our products can be combined into one package. Orders received by 3:30pm central time usually ship on the same day. If you live in the Dallas / Fort Worth area, pickup is available at our warehouse upon request.
A phone number is required for International shipments and helps to ensure a timely delivery for domestic shipments.

Sales tax of 8.25% applies to sales within the state of Texas.

Return Policy

Returns of unused and unopened items are only accepted with prior authorization. All returned items are subject to a 15% restocking and repackaging fee. Return shipping and shipping cost is the sole responsibility of the customer. No refunds of shipping and handling expenses are given. Refunds will be issued in the form of credit card adjustment, by Paypal, or by check at our discretion.

About Energy Efficient Solutions

Saving money through energy efficiency.

We are proud to be an

Energy Efficient Solutions has been the market leader in energy efficiency for both residential and commercial applications since 2002. We strive to provide superior customer support and excellent product quality for all of our customers. Our expert staff includes a mechanical engineer with experience as a Professor of Residential Building Performance, and we are more than capable of solving the toughest energy efficiency problems. For any questions regarding Arma Foil, call 972.283.0163 or toll free, 877.464.5828.

What’s Included

48″ wide x 250ft = 1,000sf roll of ARMA FOIL™ (Heavy duty, Double Sided, Perforated Radiant Barrier)

Payment Terms

We accept PayPal, Visa, MasterCard, Discover and AMEX.

Shipping Terms

UPS Ground, Includes: insurance up to $100, additional insurance optional and tracking. Usually ships same day.

Radiant Barriers can reduce summer ceiling heat gains by about 16 to 42 percent compared to an attic with the same insulation level and no radiant barrier…
– Department of Energy

I ordered a 1,000 foot roll of the perforated radiant barrier foil from you a month ago to install in my attic…Wow! This is great stuff! …the temperature in my attic has dropped 50%…I would like to order an additional roll to use in both my detached double garage and workshop. Thanks so much for making this economical and wonderful product available.
– J. Farquharson Panama, FL

Fast shipping. Great communication. Thank you!!
– giftlady2

When you advertised it wasn’t possible to tear the product by hand I was quite skeptical…until I took my best grip and REALLY tried to put a tear into it..Wow that really IS tough! Needless to say I couldn’t do it.
– Justin DeltenerErie, ND

Excellent seller….highly recommended. Thanks!
– arnurius

I purchased a radiant barrier to be placed in my attic and also on my garage ceiling. I am extremely pleased with the products and spent weeks researching radiant barriers and searching tons of websites. But no other website offered so many installation tips, product information, and a fair unbiased review of the products on the market.
— Jason McKinney, TX

Lightning fast shipping… Smooth transaction… Thank you!!!
– crazycat4398

I have tracked my energy usage now for several months since installing your Radiant Barrier…I am experiencing an energy savings of 12 to 25%… at this rate it won’t take long to recoup my investment.
– Don Elliott North Carolina

Fast.Honest. Great communication, Item as described. A+++++
– mikekrebis

This product is top quality; it will save you money, add comfort, and add value to your home…I would highly recommend Energy Efficient Solutions and I look forward to purchasing future home improvement products from them.
– Jason McKinney, TX

Excellent value and service.
– lerdmann2

Great product and excellent service. Highly recommended. Thanks!
– design_central

Handi-Foam, Expanding Spray Foam Insulation Kit, 605 BF

admin — Sun, 31 Jul 2011 09:03:08 +0000

Buy Now

Current price:

$629

Spray Foam Kit 605 – Quick Cure

These spray foam insulation kits are perfect for insulating and air sealing. These 2-component Quick Cure polyurethane foam kits are available in three different sizes (105, 205 and 605) to meet your insulating needs. Each kit comes with foam, hoses, gun, and extra tips — everything you need to get started foaming.

HANDI-FOAM® is a multiple purpose two-component low pressure polyurethane froth foam utilizing a non-flammable blowing agent to assist in the safety of the end user. The pre-pressurized, portable two-component froth systems are dispensed through the state-of-the-art Handi-Gun® froth dispensing unit, providing unsurpassed quality and flexibility in end-use performance.

What You are Buying:
You are purchasing a brand new, 605 board foot kit of Quick Cure, Polyurethane, High Density, Closed-Cell spray foam. Other size and types are available in our Ebay Store.

ENERGY EFFICIENT SOLUTIONS IS AN INDEPENDENTLY OWNED AND OPERATED DISTRIBUTOR OF HANDI-FOAM® AND ITS RELATED PRODUCTS. THESE PRODUCTS ARE INTENDED FOR PROFESSIONAL USE ONLY.

Key Features

Key Features:

Coverage area: 605 sq. ft. at 1″ thick
Expanded Volume: 50 ft³
Tack Free: 30-60 sec.
Cutable in 2-5 min.
Full Cure Time: 1 hour
Type: Polyurethane
Closed Cell: Yes (The only foam that truly stops water and air infiltration)
Density: 1.75 lbs/ft³
R-Value: Minimum of 6.2 per inch
Shipping Weight: 111 lbs. (2 Packages)

Required Safety Equipment:

More Details

Downloads:
Operating Instructions
Data Sheet
MSDS-A MSDS-B

Product Images

Kit includes:

Component A
Component B
15 ft Hose Set
Dispensing Gun
8 extra spray nozzles

Recommended Accessories:

Safety Kit (Respirator, Goggles, Coveralls, Gloves) Ebay Store

Contact and Shipping

Feel free to contact us by one of the methods listed below with any questions or concerns.
email: sales@energyefficientsolutions.com
phone: 972.283.0163
Use the ebay shipping calculator to see your shipping cost. We include UPS insurance up to $300 per package. A UPS HAZMAT fee of $25 per package is included in the calculated shipping cost. Orders processed by 4:00pm central time, usually ship same day. If you live in the Dallas / Fort Worth area, pickup is available at our warehouse upon request.
If you need two or more kits often LTL freight service is less then UPS. Give us a call and we can give you a quote for LTL freight.
A phone number is required for International shipments and helps to ensure a timely delivery for domestic shipments.
Sales tax of 8.25% applies to sales within the state of Texas.

Terms of Sale

By purchasing this product, you agree to the following terms of use.

I understand that all HANDI-FOAM® and related products are intended for PROFESSIONAL USE ONLY.
When applying foam always consult the product MSDS, wear proper personal protective equipment as recommended by the manufacturer, ensure good ventilation during application, and make sure the building being sprayed is vacated during application and for a period of time following installation. For additional information on health and safety issues related to spray foam, visit www.spraypolyurethane.org.
HANDI-FOAM® products contain diisocyanate. This chemical may cause sensitization by inhalation and/or direct skin contact and can be an irritant to the eyes, nose and throat. Sensitization may become apparent through coughing, pulmonary secretions, chest pain, breathing difficulty and/or asthma. For these reasons, when using two component polyurethane spray foams we recommend following or participating in a respiratory program.
All HANDI-FOAM® two-component polyurethane spray foams should always be used in conjunction with a certified respirator program in addition to safety glasses or goggles, nitrile gloves, and clothing that protects from skin exposure. Required respirators must be NIOSH approved and medical evaluation and training must be attained before use. I have read the Handi-brand Product Stewardship guidelines and understand the hazards and proper safety, handling, and personal protective equipment requirements associated with the use of the product.

click for a larger image

Return Policy

About Energy Efficient Solutions

Saving money through energy efficiency.

Energy Efficient Solutions has been a market leader in energy efficiency for both residential and commercial applications since 2002. We strive to provide superior customer support and excellent product quality for all of our customers. Our expert staff includes a mechanical engineer with experience as a Professor of Residential Building Performance, and we are more than capable of solving the toughest energy efficiency problems. For any questions regarding our products, call 972.283.0163 or toll free, 877.464.5828.

What’s Included

Handi-Foam Quick Cure Foam Kit, 605 square feet at 1 inch thick.(Component A, Component B, Hoses, Gun, and Tips)

Payment Terms

We accept PayPal, Visa, MasterCard, Discover, AMEX

Shipping Terms

UPS Ground, Includes: insurance up to $300 per package and tracking. Usually ships same day.

Spray Foam Insulation kit worked great. Easy to use & great results. A+

Received product quicky and in good condtion, good experience.

Fast shipping. Great communication. Thank you!!

Item arrived just as described, a pleasure to do business with.

Excellent seller….highly recommended. Thanks!
– arnurius

great to deal with, second order fast shipping A+
– hillmank

Lightning fast shipping… Smooth transaction… Thank you!!!
– crazycat4398

Easier to use than I thought. Great product. Thanks.
– newburybob

Fast.Honest. Great communication, Item as described. A+++++
– mikekrebis

Very fast and item as promised. Good ebaying
– judyk4749

NEW 18′ car hauler flatbed utility trailer, INSANE DEAL

admin — Sun, 31 Jul 2011 09:03:08 +0000

Buy Now

Current price:

$1595

This is about the craziest deal you’re going to find on eBay, or anywhere else actually. Seriously, that’s not just a sales pitch, feel free to look around. This is a package deal, so this pricing is only good for this configuration. If you need other options, I can list them, just ask. The shop is set up to mass produce this trailer in this exact configuration in order to keep prices extremely low by including options dirt cheap, there is no markup on the included options. Changing the options around is defeating the purpose. There is no sales tax in the Charleston MO location. 6% sales tax applies for the Paducah KY location but you will not be charged that amount for sales tax upon registration, you’ll be out the same amount overall.

18′ flatbed
NEW 6-PLY TASKMASTER ST TRAILER TIRES (1,820# rating each) ON NEW WHITESPOKE WHEELS!!!!!!!
dual 3,500# (makes 7000# GVW) Dexter style axles, not mobile home style
2′ dovetail included (16+2)
one brake axle included (electric drum)
the extra wide option (just under 82″, or 6′10″ between fenders) included
4′ ramps included (usually this length is fine since you have the dovetail)
ramp carriers included (ramps slide in under deck behind each fender)
7-pin plug included
beefy 5″ channel frame that is 1/4″ thick – standard on all our flatbeds
stake pockets for building wooden rails or tying down cargo
2″ coupler rated at 8,000 pounds
safety chains
set-back jack (gives you room to open a your truck tailgate or SUV hatch)
fully welded 4″ channel wrap-around tongue all the way to the fenders
fender supports/steps
permanent fenders
painted 2″ untreated yellow pine bed
brake/turn/running lights
leaf spring suspension
ramp channel/lip in the rear

There are more than enough details about the general construction, paperwork, 6% Kentucky sales tax, business hours, etc. in my “About Me” page so please check that out.

UsageYou can haul most anything on this trailer if it is within the load rating limits, except for VERY heavy loads that are VERY concentrated, such as very big Bobcats and tractors approaching 5,000#, which may require some modifications. Otherwise, it’s more than strong enough for most anything. Please call for details.
Contact Us
If you have any questions regarding this item, please use the “ask seller a question” link at the top if at all possible.
Include your phone number if you would like to be called, or just call 270-556-8427.
PLEASE LEAVE A MESSAGE IF NOBODY ANSWERS! I will call you back ASAP. Between this page and the “About Me” page, most everything is documented here
as detailed as possible to cover the most frequently asked questions, but don’t hesitate to ask more questions! Doesn’t bother me at all.

Thanks for your time! Please note that the number of trailers in stock is probably not accurate, as these are for sale locally as well. Usually there are a few in stock but if not we can have them within a few days, usually a week or two absolute worst case.